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1000Kg/h Plastic High Speed PVC Turbo Mixer Compounding Machine for Coating Drying Granulating
Plastic High Speed PVC Turbo Mixer Compounding Machine for PVC pipe, window door profiles, ceiling panel, cable trunking, marble sheet. Suitable for plastics, rubber, chemical and food industry, for powder or granulate material blending, coloring and drying. Typical application includes: production of PVC dry blend, filling and modification of plastics, pre-mixing of compounding process and premix of wood-plastic Composites.
Mixer Highlights
Advanced PLC Control: Features imported electrical instruments with PLC programmable control for high automation.
High-Speed Mixing: Utilizes negative pressure mixing principle with high-speed rotation for efficient blending.
Durable Construction: Internal walls made of 6-8mm stainless steel SUS304 to withstand high friction.
Dead-Angle Free Design: Spiral cooling structure ensures no dead angles for clean discharge and fast cooling.
Wide Application: Suitable for mixing PVC powder, CaCO3, and additives for pipe and profile production.
Mixer Features
All important parts (bowl, mixing tool, control) are manufactured in our company, which ensure the quality of machine.
All material in contact with product is SUS304 or aluminum alloy and the product will not be contaminated.
High cooling efficiency, short mixing time, easy and convenient to clean high output.
Mixing tool can be designed according to different application.
Mixing tool coated with wear-resistant material, which can increase service life and past dynamic and balance test, running smoothly.
Technical Parameters of SRL-W 800/2500 Mixer
Hot Mixer
Parameter
Specification
Total Volume
800L
Effective Volume
560L
Batch Weight
280~300kg/batch
Mixing Time
8~12min
Throughput (PVC)
1200kg/hr (Varies as per processing and formula)
Heating Method
Self-friction (optional with external heating)
Measure of Temperature
Thermocouple
Material of Mixing Tool
Stainless steel, SS304
Configuration of Mixing Tool
3-layer design
Rotation Speed of Mixing Tool
0~560RPM
Material of Main Shaft
40CrHRC28-32
Sealing Method
Quadruple framework sealing configuration
Lubrication Method
Grease
Lid Open/Close
Air cylinder / Clip
Lid Protection
Limit switch
Lid Material
Cast aluminum
Inner Wall Layer of Pot
Stainless steel, SS304, thickness 6mm
Inner Bottom Layer of Pot
Stainless steel, SS304, thickness 8mm
Outer Layer of Pot
Carbon steel, thickness 5mm
Pot Jacket
Filled with insulation cotton (optional with oil circulation)
Discharge Outlet
Equipped with jet cleaner and flow back nozzle
Motor Power
110kW
Speed Control
Inverter, ABB
Cold Mixer
Parameter
Specification
Total Volume
2500L
Effective Volume
1600L
Cooling Method
Cold water circulation
Measure of Temperature
Thermocouple
Material of Mixing Tool
Stainless steel, SS304
Rotation Speed of Mixing Tool
60RPM
Configuration of Mixing Tool
1-layer design
Material of Main Shaft
40CrHRC28-32
Sealing Method
Quadruple framework sealing configuration
Lubrication Method
Grease
Lid Open/Close
Air cylinder / Clip
Lid Protection
Limit switch
Lid Material
Cast aluminum
Inner Wall Layer of Pot
Stainless steel, SS304, thickness 6mm
Inner Bottom Layer of Pot
Stainless steel, SS304, thickness 8mm
Outer Layer of Pot
Carbon steel, thickness 5mm
Pot Jacket
Water circulation
Discharge Outlet
Equipped with jet cleaner and flow back nozzle
Motor Power
22kW
Electrical & Control Component
Component
Specification
Power Supply
380V, 50Hz or custom
Control
Electrical control cabinet
Motor
SIMA (top Chinese brand)
Inverter
ABB
Temperature Meter
OMRON
Other Main Component
Why is this unit referred to as a "high-speed" and "turbine-type" mixer?
It employs specially shaped mixing blades arranged vertically; rotating at high speeds (with a linear velocity of 20-50 m/s), these blades induce a vigorous, "turbine-like" flow of the material. This high-speed, high-intensity motion generates intense inter-particle friction, resulting in a temperature rise; the consequent increase in temperature creates ideal conditions for the thorough blending of various additives (such as plasticizers, stabilizers, and lubricants) across different temperature ranges. The high-speed turbine mixer is the ideal mixing equipment, perfectly suited to the requirements of polymer compounding and processing.
Product Images
Manufacturer Information
Zhangjiagang Beisu Machinery Co, Ltd is a certified manufacturer, exporter and supplier of plastic PVC/PE/PP/PET/EVA/ABS processing machinery. Due to our constant commitment to extrusion technology, we have emerged as a leading manufacturer of Plastic Extrusion Machinery for PVC pipes Extrusion Line, HDPE pipes Extrusion Line, PVC compounding Extruder, PPR Pipes Extrusion Line, PVC profiles Extrusion Line.
Especially High speed Plastic mixer, PVC compounding mixer, SPC mixer, WPC mixer, Plastic Granulating and Pelletizing Line, Plastic PVC pelletizing machine, Soft PVC shoes granulator, PVC compounding pelletizer and Plastic PVC pulverizer, PVC miller, SPC milling machine, WPC pulverizer, SPC pulverizer, PE pulverizer, LDPE pulverizer, PET pulverizer, ABS pulverizer, HDPE pulverizer, Plastic pulverizer, Plastic milling machine, Plastic miller machine, Plastic Crusher, PVC crusher, PE crusher, PP shredder, Plastic PVC Shredder etc for a wide range of extrusion processes.
Installation Instructions
Before shipment testing at factory, video record.
Video instruction for operation.
User manual and installation instruction, layout and drawings.
Label & marks for disassemble parts, wiring & cables.
Our Advantages
Technical Support: How many electric, water, air need for the machines? BEISU: technical department supply the whole layout for workshop details.
Operator Training: Can I operate machine if don't have experienced engineers? BEISU: (1) short-time engineers to customer company (5-15 days) (2) Year-time working as requirements
Quality Assurance: Any quality checking before shipment? BEISU: 100% confirm, run and test machines before shipment with quality certificate.
Warranty: How long is the guarantee? BEISU: 12 months since the first day customer operates (except wear parts)
Technical Assistance: How can u help us when face some technical problem? BEISU: 24 hours by e-mail, message, calling. If problems happens need engineer we will arrange the closest or agent in local country, or send Chinese Engineers to solve in 2 weeks.
Spare Parts: Where can we get spare part? BEISU: we choose International Brand that customer can find it in everywhere, such as Internationally renowned brand, Omron, Delixi etc, or send parts by DHL, Fedex, TNT and other express.
After Sales Service
Real time communication SNS group chat (WeChat preferred, Skype/WhatsApp) which includes buyer side and BEISU service team is created for technical assistance in the quickest manner. Scheduled video calls are also available. Just as the company vision 'Customer Oriented' says, BEISU always stands at customer's point to offer the optimum solution and help customer to maximize profit. BEISU has its own customer management system and spare parts management system which ensure quickest responds and enough regular easy-wearing parts whenever customer requests.
