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Customized 28Mm Flip Top Cap Supplier Flip Top Cap Specification
1. Brand Story & Philosophy
1.1 Our Journey: Focused on Flip Top Cap Excellence Since 2012
As a dedicated Customized 28Mm Flip Top Cap Supplier, we began with a simple mission: to solve packaging pain points for brands worldwide. Back in 2012, our founder noticed a gap in the market—many brands struggled to find 28mm flip top caps that balanced “custom branding” with “reliable performance”: generic caps failed to reflect brand identity, while poorly made options leaked or broke easily, damaging customer trust.
Over a decade, we’ve grown from a small workshop to an ISO 9001-certified manufacturer, specializing exclusively in 28mm flip top caps (the most universal size for bottles in cosmetics, hand sanitizers, food sauces, and pharmaceuticals). Today, we serve 500+ brands across 30 countries, from startups to Fortune 500 companies, by staying true to our roots: “Customization That Works, Quality You Can Trust”.
1.2 Core Brand Values
Client-Centric Customization: We don’t just “make caps”—we design packaging solutions that align with your brand’s look, audience, and product needs (e.g., child-resistant caps for skincare, leak-proof caps for liquid sauces).
Sustainability as Standard: All 28mm flip top caps use 100% recyclable PP (polypropylene) and food-grade silicone—no single-use plastic waste, no toxic additives. We’re proud to be a carbon-neutral supplier (certified by SGS) since 2020.
Transparent Partnership: We share every step of the process—from material samples to production timelines—so you never have to guess about quality or delays.
2. Core Selling Points & Value Proposition
For brands choosing our Customized 28Mm Flip Top Cap, the value goes beyond “a cap”—it’s a way to enhance product appeal, reduce costs, and build customer loyalty. Here’s what sets us apart:
2.1 Tailored Customization for Brand Identity
Customization Option
Details
Client Benefit
Color Matching
Pantone-matched hues (any color, including metallic or matte finishes) for the cap body and flip lid.
Your cap becomes an extension of your brand—e.g., a skincare brand’s signature pink cap stands out on shelves.
Branding & Logo
- Silk-screen printing (1-4 colors, max size: 25mm×15mm) - Hot stamping (gold, silver, or custom foil for premium looks) - Embossing/debossing (3D logos for tactile brand recognition)
Reinforces brand memory—customers associate the cap with your product’s quality.
Functional Customization
- Child-resistant (CR) design (meets ASTM D3475 standards for cosmetics/pharmaceuticals) - Tamper-evident band (breaks when first opened, ensuring product safety) - Flow-control orifice (adjusts liquid dispense rate—e.g., 0.5mL for serums, 2mL for sauces)
Solves specific product challenges: prevents accidental use by kids, builds trust in product integrity, reduces spillage.
2.2 Uncompromised Performance for 28mm Bottles
Universal 28mm Fit: Precision-engineered threads (28mm standard, tolerance ±0.02mm) that fit 99% of 28mm-neck bottles (PET, HDPE, glass) — no “loose cap” or “leak” complaints.
Durable & Reusable: Made from high-density PP (HDPP) that withstands 500+ flip cycles (tests show no lid breakage or hinge wear) — ideal for products customers use daily (e.g., hand soap, shampoo).
100% Leak-Proof: Food-grade silicone gaskets (compatible with oils, alcohols, and acidic liquids) create an airtight seal—tested by inverting capped bottles with liquid for 72 hours (zero leakage).
2.3 Compliance & Safety (Critical for High-Quality Clients)
All Customized 28Mm Flip Top Caps meet global safety standards, eliminating regulatory risks for your brand:
Food/Beauty Safety: FDA 21 CFR 177.1520 (PP), LFGB §30 (silicone), and EU REACH (no harmful chemicals).
Pharmaceutical Compliance: Meets ISO 11608-1 for medical-grade packaging (suitable for hand sanitizers, topical creams).
Environmental Certifications: BPI-certified recyclable, and compatible with standard plastic recycling streams (reduces your brand’s eco-footprint).
2.4 Cost-Effective for Bulk Orders
Low Customization MOQ: Just 3,000 units for color/logo customization (most suppliers require 10,000+), making it accessible for startups and small brands.
No Hidden Fees: Customization costs (e.g., mold adjustments for logos) are included in bulk pricing—we provide a full quote upfront.
Long-Term Savings: Durable design reduces return rates (our clients report a 30% drop in packaging-related returns vs. generic caps).
3. Craft Details: How We Make Your Custom 28Mm Flip Top Cap
We believe “quality is in the details”—our production process combines precision engineering with strict quality checks to ensure every cap meets your specs.
3.1 Material Selection (The Foundation of Quality)
Cap Body & Lid: High-density PP (HDPP) — chosen for its impact resistance (no cracks if dropped) and chemical stability (doesn’t react with oils or alcohols). We source PP from certified suppliers (with batch-specific FDA certificates).
Gasket: Food-grade silicone (Shore A hardness 50±5) — flexible enough to seal tightly, yet durable enough to avoid degradation (even in hot/cold storage: -20°C to 120°C).
Custom Additives: Optional UV-resistant additives (for caps used in outdoor products) or anti-static coatings (for electronics-cleaning sprays) — tailored to your product’s use case.
3.2 Customization Craft Process
Design Approval: We share a 3D render of your customized cap (including color, logo, and functional features) within 2 working days. You can request up to 2 free revisions.
Mold Preparation: For logo embossing/debossing, we create a custom steel mold insert (precision ±0.01mm) — this ensures crisp, consistent branding on every cap.
Color Mixing: Our lab matches your Pantone color using food-safe masterbatches (no fading or color variation between batches). We send a physical color sample for your final approval before production.
Printing/Finishing:
Silk-screen printing: Uses UV-cured, food-safe ink (dries in 10 seconds, no smudging).
Hot stamping: Applies foil at 120°C (pressure 0.3MPa) for a long-lasting, scratch-resistant finish.
3.3 Production & Quality Control (Step-by-Step)
Production Step
Details
Quality Check
Injection Molding
HDPP is heated to 180-220°C and injected into precision molds (cycle time: 25 seconds per cap). Molds are cleaned every 1,000 units to prevent debris.
5% of caps are checked for dimensional accuracy (thread size, lid hinge alignment) using a coordinate measuring machine (CMM).
Gasket Insertion
Automated robotic arms place silicone gaskets into cap bodies (accuracy ±0.1mm) — no misaligned gaskets (a common cause of leakage).
10% of caps are tested for seal tightness (air pressure test: no air leakage at 0.5MPa).
Custom Branding
Silk-screen printing or hot stamping is applied — machines are calibrated every 500 units to ensure logo position consistency.
15% of branded caps are inspected for logo clarity (no blurring, no ink bleeding).
Final Assembly & Testing
Caps are flipped 50 times to test hinge durability; then, they’re paired with 28mm test bottles and filled with liquid for leak testing.
100% of caps undergo a visual inspection (no scratches, no color defects); 2% are randomly selected for 72-hour leakage tests.
4. After-Sales Policy: Your Peace of Mind
We don’t end the partnership when your caps ship—we stand behind our products to ensure your satisfaction.
4.1 Quality Warranty
Warranty Period: 1 year from delivery — if caps fail due to manufacturing defects (e.g., hinge breakage, leakage, logo peeling), we provide free replacements (including shipping costs).
Defect Resolution: Submit photos of defective caps within 7 days of discovery — we approve replacement requests within 24 hours.
4.2 Flexible Return & Exchange
Non-Conforming Orders: If caps don’t match your approved design (e.g., wrong color, incorrect logo), we offer 2 options:
Full re-production (free of charge, with expedited lead time: 5-7 working days).
Full refund (including your original shipping costs).
Return Window: 30 days from delivery (no restocking fees — we cover return shipping for non-conforming orders).
4.3 Technical Support
Pre-Use Guidance: We provide a “Cap Usage Guide” (PDF) with tips for pairing caps with 28mm bottles, storing caps, and troubleshooting minor issues (e.g., tight lids).
Dedicated Account Manager: For bulk clients (orders ≥10,000 units), you get a dedicated account manager who responds to inquiries within 12 hours (via phone/email/WeChat).
Sample Updates: If you need to adjust your custom design (e.g., new logo, different color), we provide 3 free samples of the updated cap before bulk production.
4.4 Bulk Order Protection
Batch Traceability: Each carton includes a batch number linked to production records (material sources, test results) — if you need to recall a batch, we help trace it within 1 hour.
Shipping Insurance: All bulk orders are insured against damage/loss during transit — if cartons arrive damaged, we process replacements within 3 working days.
5. Start Your Custom 28Mm Flip Top Cap Project
Ready to turn your brand vision into a high-performance 28mm flip top cap? Here’s how to begin:
Share Your Needs: Email us with your requirements (color, logo, quantity, functional features).
Get a Free Quote & Sample: We send a detailed quote and a free standard 28mm cap sample (so you can test quality) within 1 working day.
Approve the Design: Review our 3D render and physical color sample — request revisions until you’re satisfied.
Bulk Production: Once approved, we start production and share weekly progress updates.
