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Stand Up Pouch With Spout And Cap: Complete Product Details
This document covers our Stand Up Pouch With Spout And Cap (including Spout Straw Cap Pouches) — a versatile, leak-proof packaging solution designed for food, beverage, and personal care industries. All products comply with global standards (FDA, EU Regulation 10/2011, REACH) to meet the demands of high-quality clients worldwide.
1. Product Specification Parameters
Our Stand Up Pouch With Spout And Cap is engineered for durability, convenience, and product preservation. Customizable options (size, material, cap type) cater to diverse client needs.
Parameter Category
Details & Compliance Notes
Material Composition
- Multi-Layer Barrier Structure (standard): Outer Layer: PET (12–15μm, oxygen/light barrier, scratch-resistant). Middle Layer: Aluminum Foil (9–12μm, enhanced freshness retention) or EVOH (15–20μm, for vegan/recyclable needs). Inner Layer: Food-grade PE (50–70μm, heat-sealable, FDA 21 CFR 177.1520 & EU 10/2011 compliant). - Spout & Cap: Spout: BPA-free PP (food-grade, compatible with straws for Spout Straw Cap variants). Cap: Screw-on PP cap (leak-proof, with tamper-evident ring optional; child-resistant cap available for pharmaceutical/detergent use).
- Leak-Proof Performance: 100% leak-proof (tested at 0.3 bar pressure per ASTM F1140; no leakage after 24-hour inversion). - Barrier Efficiency: Oxygen Transmission Rate (OTR): ≤0.1 cc/day (prevents oxidation for liquids like juice/sauce); Moisture Vapor Transmission Rate (MVTR): ≤0.1 g/day (avoids product drying or moisture absorption). - Temperature Resistance: -20°C (freezer-safe) to 90°C (hot-fill compatible for products like hot sauce/soup). - Sustainability: Recyclable options (mono-material PE structure, meets EU SUP Directive 2019/904) and compostable variants (PLA-based, ASTM D6400 compliant).
Regulatory & Certifications
- FDA Certified (US food/beverage contact); - EU Regulation 10/2011 (European food safety); - REACH Compliant (no SVHC substances); - LFGB Certified (German food contact, recognized across EU); - ISO 9001 (production quality management).
2. Production Process Flow
Our production line adheres to strict quality control (QC) standards, with end-to-end traceability to ensure consistency and compliance.
Step 1: Raw Material Sourcing & Inspection
Source materials only from certified suppliers (PET, PE, PP, aluminum foil) with valid compliance certificates (FDA, EU 10/2011). - In-house lab testing: Verify material purity (no heavy metals/restricted chemicals via GC-MS), barrier performance (OTR/MVTR via permeability testers), and PE sealability (heat-seal strength per ASTM D1876).
Step 2: Multi-Layer Lamination
Use solvent-free lamination (no toxic residues) to bond PET + middle layer (Al Foil/EVOH) + PE. Control temperature (85–105°C) and pressure (35–45 bar) for strong adhesion (peel strength ≥3 N/25mm). - Inspect laminated rolls for bubbles, wrinkles, or layer separation (100% visual check + random sampling).
Step 3: Pouch Cutting & Shaping
Automated die-cutting machines cut laminated rolls into pouch blanks (matches client-specified dimensions, tolerance ±1mm). - Fold and heat-seal the bottom gusset (temperature 160–180°C, seal width 5mm) to enable stable stand-up functionality. Test gusset seal strength (≥50 N/25mm) to avoid splitting.
Step 4: Spout & Cap Assembly
Spout Installation: Use ultrasonic welding (no glue, FDA-compliant) to attach PP spout to the pouch’s top panel. Ensure spout alignment (±0.5mm) to prevent filling machine jams. - Cap Attachment: For Spout Straw Cap variants, pre-assemble food-grade straws (PP/PET) into spouts before capping. Screw on PP caps (with tamper-evident rings if requested) via automated capping machines.
Step 5: Quality Testing (Critical Control Point)
Leak Test: Submerge pouches in water, apply 0.3 bar pressure, and check for bubbles (100% testing for small orders; 5% random sampling for bulk orders). - Barrier Test: Randomly test 1% of each batch for OTR/MVTR to ensure compliance with specifications. - Seal Strength Test: Pull-test spout and gusset seals (per ASTM F88) to confirm no separation.
Step 6: Printing, Sterilization & Packaging
Printing: Flexographic printing (up to 8 colors) on the PET outer layer for logos, nutrition labels, or branding. Inks are food-safe (FDA 21 CFR 176.170) and smudge-resistant. - Sterilization: For food-grade pouches, UV-C treatment (254nm wavelength) to eliminate surface bacteria (meets FDA hygiene standards). - Final Packaging: Pack pouches in moisture-proof cartons (with batch labels: production date, lot number, compliance certifications) for traceability.
Step 7: Pre-Shipment Inspection (PSI)
Third-party inspection (optional) to verify dimensions, print quality, leak-proof performance, and compliance with client specs. Provide inspection report before shipment.
3. Application Scenarios
Our Stand Up Pouch With Spout And Cap (including Spout Straw Cap variants) is tailored to 4 key industries, with scenario-specific benefits:
Lotions & Creams: Hand cream, body lotion (leak-proof cap ideal for travel; PET outer layer resists oil stains). - Hair Care: Shampoo, conditioner (squeeze-friendly design; recyclable PE option aligns with sustainability goals).
3.3 Household & Cleaning
Detergents: Liquid dish soap, laundry detergent (chemical-resistant PE inner layer; child-resistant cap option for safety). - Cleaners: Multi-surface sprays (tamper-evident cap builds consumer trust; stand-up design fits under sinks).
3.4 Pharmaceutical & Healthcare
Oral Liquids: Pediatric syrups, cough medicine (child-resistant cap; precise spout for controlled dosing). - Topical Solutions: Medical gels, wound cleansers (sterile packaging; barrier layer protects against contamination).
4. Frequently Asked Questions (FAQ)
Q1: Can I customize the pouch size, material, or cap type for my product?
A1: Yes — we offer full customization:
Size: 50ml–2L (provide your desired capacity, and we’ll share 3D design mockups within 48 hours). - Material: Swap aluminum foil for EVOH (vegan/recyclable) or use compostable PLA (for eco-focused brands). - Cap Type: Screw-on, child-resistant, or flip-top caps; Spout Straw Cap variants for sippable products.
Q2: How long does the product stay fresh in the pouch?
A2: It depends on the product and barrier layer:
Food/beverage (Al Foil layer): 6–18 months (ambient temperature, unopened). - Personal care (EVOH layer): 12–24 months (prevents ingredient oxidation). - Frozen products: Up to 12 months (freezer-safe material avoids freezer burn).
Q3: Are the pouches recyclable?
A3: Yes — we offer two sustainable options:
Mono-material PE pouches: 100% recyclable (separate cap before recycling; meets EU SUP Directive). - Compostable PLA pouches: Breaks down in industrial composting facilities (ASTM D6400 compliant) within 180 days.
Q4: What is the minimum order quantity (MOQ) and lead time?
A4:
MOQ: 5,000 units for standard designs; 10,000 units for fully customized designs (spout/cap/material changes). - Lead Time: 10–14 days for standard orders; 15–20 days for customized orders (includes design approval and testing). Rush orders (7–10 days) are available for an additional 15% fee.
Q5: Do you provide compliance documents for international shipping?
A5: Yes — we supply a full compliance pack for each order, including:
Material safety data sheets (MSDS); - FDA/EU 10/2011/REACH certificates; - Batch test reports (leakage, barrier performance); - Certificate of Analysis (CoA) for food-grade pouches.
Q6: Can the pouches be used for hot-fill products (e.g., hot sauce, soup)?
A6: Yes — we offer a hot-fill compatible variant (PE inner layer upgraded to 70μm, heat-resistant up to 90°C). We recommend testing your product with our sample pouches first to confirm compatibility (free samples available for qualified clients).
