Product Specification

Plastic Detergent Lotion Bottle Ribbed Flip Top Cap With Friendly Materials

Feature

 
1. The most popular cap proven reliablitiy, stable quality.
2. Different closure size available, 24/410,28/400, 28/410.
3. It compatible with big range of products.
 
 
 

Applications

 
1. Cleaning products packing
2. Household chemicals
3. Bathroom products
4. Beauty & Personal care products
5. Automotive care products.
6. Gardening.
 
 
 

Product Description:

Here’s a detailed overview of the typical product process for ribbed flip top caps:

 
Design and Conceptualization:
Market Research: Identify consumer preferences, industry trends, and functional requirements for flip top caps.
Concept Development: Create initial design concepts considering aesthetics, ergonomics, and functionality. Ribbed designs are chosen for improved grip and aesthetics.
Prototyping: Develop prototypes to test functionality, fit, and user experience. This may involve 3D printing or mold fabrication to produce physical samples.
 
Material Selection:
Plastic Resins: Choose appropriate plastic resins based on performance requirements such as durability, chemical resistance, and aesthetic appeal. Common materials include polypropylene (PP), polyethylene (PE), and sometimes PET (Polyethylene terephthalate).
 
Tooling and Mold Design:
Tooling Design: Develop molds and tooling required for injection molding the flip top caps. The mold design includes considerations for ribbing patterns, parting lines, gating, and ejection systems.
Manufacturability: Ensure the mold design allows for efficient manufacturing processes, consistent part quality, and minimal waste.
 
Injection Molding:
Molding Process: Injection molding is used to produce ribbed flip top caps in large volumes. Plastic pellets are melted and injected into the mold cavity under high pressure.
Cooling and Ejection: The molded parts cool and solidify inside the mold before being ejected. This process ensures precise replication of ribbed patterns and part dimensions.
 
Assembly and Finishing:
Assembly: If necessary, assembly of additional components such as seals or valves into the flip top cap may be required.
Decoration: Apply labels, printing, or embossing to enhance branding and product identification. Ribbed patterns may also be part of the aesthetic design.
 
Quality Control and Testing:
Dimensional Inspection: Verify dimensions and tolerances to ensure parts meet specifications.
Functional Testing: Conduct tests to ensure proper operation of the flip mechanism, seal integrity, and resistance to leakage.
Durability Testing: Evaluate resistance to wear and tear, including repeated opening and closing cycles.
 
Packaging and Distribution:
Packaging: Package ribbed flip top caps in bulk or retail packaging suitable for distribution and storage.
Distribution: Ship finished products to distribution centers or directly to customers, ensuring proper handling to maintain product quality.
 
Regulatory Compliance:
Ensure compliance with regulatory standards and requirements applicable to packaging materials and components. This includes safety, environmental impact, and product labeling regulations.