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This document details the part description, crimping criteria, and contact withdrawal procedures for JAE connectors, specifically focusing on pin and socket contacts. It outlines the necessary steps and specifications for ensuring proper crimping and contact handling.
CopyrightCopyright 2000, Japan Aviation Electronics Industry, Ltd.
Wire Type
Conductor Construction (No./Shape or size)
Calc. Conductor Cross-section [mm]
Wire Insulator [mm]
Crimp Height [mm]
Crimp Width (Ref.) [mm]
Crimp Height of Wire Insulator [mm]
CAVS0.3mm
7/ Round Compressed
0.3717
1.4 ~1.5
0.73~0.83
1.48~1.54
1.6~1.7
CPTL 22
7 $0.13
0.3717 (Reference Information)
1.6 ~1.7
0.73~0.83
1.48~1.54
1.7~1.9
CAVS0.5 mm
7/ Round Compressed
0.5630
1.6 ~1.7
0.75~0.85
1.52~1.58
1.7~1.9
AVSS0.5 mm
7/ $0.13
0.5630
1.6 ~1.7
0.75~0.85
1.52~1.58
1.7~1.9
Contact Name
Stripping Length A [mm]
MX19P10K451
5 ~9
MX19S10K451
5 ~9
JAE Crimping Applicator Type
Product Name
Automatic Applicator
350-MX19-3B
Semi-automatic Applicator
350-MX19-2
Crimping Criteria
A contact is considered properly crimped if it meets the following criteria:
Meets the specified crimp height (refer to Table 3-3).
Features a "Bell-mouth" (no crimping on conductor).
The tip of the conductor protrudes 0.5mm or less from the "Conductor Barrel."
All conductor strands are contained within the "Conductor Barrel."
No wire insulator is crimped into the "Conductor Barrel."
No cracks, burrs, or similar defects are present in the crimping area.
Contact Withdrawal Procedure
To withdraw a contact:
Visually inspect the connector for any breakage, deformation, discoloration, or damage.
Lightly push the wire with the crimped contact and hold it.
Insert a "Withdrawing Tool" into the tool cavity as shown in Fig. 6-2 and Fig. 6-3.
When the tip of the withdrawing tool contacts the molding lance, release the contact locking and hold.
Withdraw the wire along a straight axis.
Notes:
Suitable dimensions for withdrawing tool: JAE's withdrawing tool is "ET-MX19."
Do not snag the contact on the grommet by forcedly withdrawing.
The limitation frequency for withdrawing at one cavity is 3 times. If any damage or deformation is found, do not use it; replace it with a new one.
Do not apply unnecessary force during withdrawal.
Withdrawing tool insertion is only for the "tool cavity," never for the contact cavity.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2009
Total Annual:
100000000-20000000
Employee Number:
500~600
Ecer Certification：
Verified Supplier
Shenzhen ECER Network Technology Co., Ltd. is a professional supplier specializing in industrial and power connectors for industrial automation, power systems, electrical equipment, control systems, machinery, and other demanding applications.
We focus on providing reliable connector solutions for...
Shenzhen ECER Network Technology Co., Ltd. is a professional supplier specializing in industrial and power connectors for industrial automation, power systems, electrical equipment, control systems, machinery, and other demanding applications.
We focus on providing reliable connector solutions for...
