Double Stage Small Pinwheel Cycloidal Reducer Gearbox Integrated OEM

Product Specification

DINKONDA GLOBAL Power Plants Special Double Stage Direct Connection Cycloidal Reducer Gear Box,Motor Direct Connection Integrated Cycloidal Pinwheel Gear Reducer Equipment

Product Overview
This two-stage direct connection cycloidal reducer is a motor direct connection integrated cycloidal pinwheel reduction device, equipped with an explosion-proof drive motor. Relying on the two-stage cycloidal pinwheel planetary meshing transmission structure, it can achieve a maximum reduction ratio output. The whole machine is directly assembled with an explosion-proof motor and a reducer body, eliminating the intermediate coupling. It has a compact structure, strong impact resistance, and overload capacity, and is specifically suitable for high-risk working conditions with flammable and explosive gases. It is widely used in heavy-duty low-speed drive applications in the chemical, coal mining, oil and gas, and powder industries.

Structural Composition
1. The whole machine is mainly composed of explosion-proof motor, first stage cycloidal transmission unit, second stage cycloidal transmission unit, output mechanism, cast iron base, lifting ring, and lubrication components.

2. Explosion proof drive motor: directly connected input, with Ex explosion-proof mark, meeting explosion-proof safety standards, as the power input end of the whole machine;

3. Double stage cycloidal transmission component: The two-stage cycloidal gear needle gear pair is connected in series to achieve high speed ratio, speed reduction and torque increase, multi tooth synchronous meshing, and significantly improved load-bearing capacity;

4. Output mechanism: W output mechanism, which converts planetary cycloid motion into low-speed high torque output shaft rotation;

5. Machine base: The overall casting horizontal foundation base is reserved with installation bolt holes, and lifting rings are installed above the whole machine for easy lifting and handling;

6. Lubrication components: equipped with oil level and oil filling and drainage pipeline components, facilitating gear oil filling, oil level observation, and oil change maintenance.

Product Features
1. Double stage transmission with a wide range of reduction ratios: The two-stage cycloidal mechanism is connected in series to achieve a super large total speed ratio, meeting the needs of equipment for extremely low speed and super large torque.

2. Integrated structure of motor direct connection: The explosion-proof motor is directly connected to the input end of the reducer, eliminating the need for intermediate connecting components. The compact size of the whole machine reduces the number of transmission failure points.

3. Explosion proof adaptation to high-risk working conditions: Equipped with explosion-proof motors, it can operate safely in hazardous areas containing explosive mixtures of gases and dust, meeting the requirements for use in explosion-proof working conditions.

4. Excellent impact resistance and overload resistance: The cycloidal needle teeth mesh with multiple teeth simultaneously, which can withstand impact loads and short-term overloads, and are not easily damaged under heavy load start stop conditions.

5. Smooth operation and low vibration noise: The planetary multi-point meshing transmission has low transmission impact, low low-speed vibration, and low overall operating noise.

6. The overall casting body has strong rigidity: the cast iron shell base has high rigidity and is not easily deformed during heavy load operation, suitable for continuous 24-hour uninterrupted work.

7. Easy and convenient maintenance: The box integrates an oil gauge, oil injection port, and oil discharge port, and only requires regular replacement of lubricating oil; Good universality of components, easy disassembly and assembly for later maintenance.

Technical Specifications
Transmission form: Double stage cycloidal pinwheel planetary transmission
Drive form: explosion-proof motor direct connection type
Installation method: Horizontal foundation installation
Work system: Supports 24-hour continuous operation, allows short-term impact overload
Output characteristics: high torque, low-speed output
Lubrication form: Oil bath lubrication, using industrial gear oil
Explosion proof performance: Equipped with explosion-proof motor, suitable for flammable and explosive hazardous working conditions
Lifting structure: The upper part of the machine is equipped with lifting rings, which facilitate the lifting and disassembly of the entire machine

FAQ:
Q1.What about the lead time?
A: 5-7 days for Sample preparing ,15-20 working days for mass production.

Q2. Is it OK to print my logo on led light product?
A: Yes. Please inform us formally before our production.

Q3: Do you offer guarantee for the products?
A: Yes, we offer 1 years warranty to our products.

Q4: How to deal with the faulty?
A: Firstly, Our products are produced in strict quality control system and the defective rate will be less than 0.2%.

Secondly, during the guarantee period, we will send new lights with new order for small quantity. For defective batch products, we will repair them and resend them to you or we can discuss the solution including re-call according to real situation.

Company Profile

DINKONDA GLOBAL has been developing and supplying equipment and components for specialized thermal power plants and related industries for 20 years and is one of the a market-leading global manufacturers and providers in the industry. We have a professional technical research and development team, professional management talents and dozens of quality inspection personnel. The company has more than 50 CNC machining centers, CNC lathes, various inspection equipment and other professional equipments.
Our comprehensive product portfolio and over 20 years of industry knowledge mean customers can rely on us to deliver innovative, reliable and economic products. Chenglei products are designed and manufactured with quality components and clear user interfaces for quick and safe operation in the field. Our strict product development and testing ensures long-lasting performance and continued reliability. Our independently developed and produced CL series valve electric actuators are widely used in various industries such as Oil & Gas, Water & Power, and Chemical, Process & Industrial .
Customers rely on us for innovative, high quality and dependable products for managing the flow of liquids, gases and powders. We help customers around the world to reduce emissions, improve efficiency, minimize their environmental impact and assure safety.