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Custom Stamping 0.01mm Die Punch Pins Die Tools With TIN Coated
Carbide Punches will increase productivity by reducing replacement tooling cost and downtime. Piercing, shaving, forming, extrusion punches and burnishers per print. Specials and standards from .030″ to 6″ in diameter. Senlan Carbide Tungsten Carbide Punches will increase productivity by reducing replacement tooling cost and downtime. Punches manufactured in carbide can improve the quality of your product and extend the life of your tooling. Working with you, to supply you with carbide components for your Die Set Assembly.
Product Specifications
Material
Tungsten Carbide
Hardness
60-80HRC or Depend on the material
Heat treatment
Available
Service
Made-to-order
Surface treatment
TiCN, TiN, Aitain, Ticrn, nitriding, Black oxygened, Black coating etc available
Closest tolerance
± 0.01mm
Polishness
Ra0.6
Axiality
0.005mm
Verticality
0.005mm
Manufacturing Process
Drawing, cutting: The raw materials that have passed the test are drawn into a desired diameter size by a wire drawing machine, and then cut into a rod-shaped punching pin blank of a fixed length.
Heat treatment: Before the heat treatment, the punching blank is firstly straightened on the straightening platform with a dial gauge, and then placed in a high-frequency electric furnace or a salt bath furnace to be heated to 800-1300 degrees Celsius for 2 to 5 minutes. After oil quenching and hardening, the tip hardness of the quenching heat treatment can reach Hv590-800. Then the low temperature tempering treatment is carried out.
Grinding processing: The punching pin is clamped on the spring collet of the machine tool, and the grinding forming process is separately performed according to the angular requirements of the various needle bases of the punching pin.
Polishing: Polishing is to clean the surface of the oil, rust, etc., and clean the surface.
Inspection, storage: According to the required index, the qualified ones can be packed into the warehouse.
Our Service Advantages
Team work: We have experienced workers, programmers, QC, sales and management team. Every member is firmly connected to well fulfill customers' orders.
Skill: We hold skill explore training every month. Engineers, programmers and workers share new ideas and skills together to continuously improve machining skill.
Excellent communication: Sales members are fluent English speaking, proactive and have knowledge about machining. They can easily understand what you want.
Q. How do I pay for the order? A. The common payments are T/T (Telegraphic Transfer), Paypal.
Q. I have an idea for a new product, but don't know if it can be manufactured. Can you help? A. Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.
Q. Can I test some samples before order? A. Yes, can make samples for you before order, but you should pay sample charges.
Q. What type of material is best for my design/component? A. Materials selection depends on the application of your design and the environment in which it will function. We will be happy to discuss the alternatives and suggest the best material.
Q. What type of processing technic you can offer and what type of processing technic do I need? A. We can offer processing technic of CNC turning parts, CNC broaching, CNC milling parts, CNC drilling parts, etching machining, chemical machining, laser machining, Wire EDM, CNC shaving parts, CNC grinding parts, CNC boring parts, CNC pulling parts and so on. We will design the best solution for you based on your drawing, material and its precision demand.
Q. Ok, I've decided to go ahead with my project. How long will it take to get my parts? A. Normally it will take about 3 weeks to finish, but it also depends on your request and order quantity.