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Precision TIN Stamping Punch Pins Tungsten Carbide Punch Dies
Precision TIN Stamping Punch Pins Tungsten Carbide Punch Dies
Punch pins, also referred to as pins, are screw-formed tools primarily used to finish screw heads and create recess shapes in screws (including Phillips, Pozi, Hexagon, Square, and Six-lobe recess configurations). Manufactured from high-speed steel or carbide materials, our punch pins are nationally recognized and available in various sizes to meet diverse application requirements.
Product Specifications
Material
Tungsten Carbide
Hardness
60-80HRC or dependent on material
Heat treatment
Available
Service
Made-to-order
Surface treatment
TiCN, TiN, Aitain, Ticrn, nitriding, Black oxygened, Black coating etc available
Closest tolerance
± 0.01mm
Polishness
Ra0.6
Axiality
0.005mm
Verticality
0.005mm
Manufacturing Process
1. Drawing, Cutting
Tested raw materials are drawn to desired diameter specifications using wire drawing machines, then cut into fixed-length rod-shaped punching pin blanks.
2. Heat Treatment
Punching blanks undergo straightening on dial gauge platforms before heat treatment in high-frequency electric furnaces or salt bath furnaces at 800-1300°C for 2-5 minutes. Following oil quenching and hardening, tip hardness reaches Hv590-800, followed by low-temperature tempering treatment.
3. Grinding Processing
Punching pins are secured in machine tool spring collets, with grinding forming processes executed according to specific angular requirements for various needle bases.
4. Polishing
Surface cleaning removes oil, rust, and other contaminants to ensure optimal surface quality.
5. Inspection, Storage
Comprehensive inspection against required specifications ensures only qualified products are packaged for warehouse storage.
Our Services
Team Work: Experienced workforce including workers, programmers, QC personnel, sales, and management teams working cohesively to fulfill customer orders.
Technical Skill: Monthly skill exploration training sessions where engineers, programmers, and workers collaborate to share innovative ideas and continuously enhance machining capabilities.
Communication Excellence: Fluent English-speaking sales team with comprehensive machining knowledge ensures clear understanding of customer requirements.
Common payment methods include T/T (Telegraphic Transfer) and PayPal.
I have an idea for a new product, but don't know if it can be manufactured. Can you help?
Yes! We collaborate with potential customers to evaluate technical feasibility, providing guidance on materials, tooling, and setup costs.
Can I test some samples before order?
Yes, we can produce samples prior to order placement, though sample charges apply.
What type of material is best for my design/component?
Material selection depends on application requirements and operational environment. We provide comprehensive consultation to recommend optimal materials.
What type of processing techniques do you offer and which do I need?
We provide CNC turning, broaching, milling, drilling, etching, chemical machining, laser machining, Wire EDM, shaving, grinding, boring, pulling, and more. We design optimal solutions based on your drawings, material specifications, and precision requirements.
How long will it take to get my parts?
Standard completion time is approximately 3 weeks, though this may vary based on specific requirements and order quantity.
