High-Performance Alumina Ceramics Leading The Way In Advanced Manufacturing

Product Introduction
Alumina ceramic liners and guide rail components are specialized industrial ceramic products made from high-purity alumina (Al₂O₃). Through advanced forming and sintering processes, these products exhibit extremely high hardness, excellent wear resistance, and outstanding corrosion resistance. The surface precision can reach Ra0.2μm, with dimensional tolerances controlled within ±0.01mm, making them ideal wear-resistant components for heavy-duty equipment and precision machinery.

Main Applications

• Mining machinery: Conveyor guide rails, crusher liners, screening equipment wear parts

• Power industry: Coal mill liners, coal conveying system guide rails, fan blade protection sleeves

• Steel metallurgy: Roller guide rails, continuous casting machine liners, high-temperature conveyor belt supports

• Cement production: Raw material mill liners, elevator guide rails, cyclone inner liners

• Port machinery: Ship unloader liners, conveyor belt rollers, ship loader guide rails

• Chemical equipment: Reactor wear-resistant linings, agitator protection sleeves, pipeline linings

Product Advantages

• Exceptional wear resistance: Hardness ≥88 HRA, wear resistance is 10 times higher than that of high manganese steel

• Corrosion resistance: Resists acid and alkali corrosion, suitable for harsh working conditions

• High-temperature performance: Long-term use temperature up to 1500°C without deformation or softening

• Low friction coefficient: Dynamic friction coefficient of 0.1–0.15, reducing operational resistance

• Insulation performance: Volume resistivity >10¹⁴ Ω·cm, ensuring operational safety

• Easy installation: Can be installed via bonding, welding, or mechanical fixation

Specification Table

Process Flow

• Raw material formulation: 99.5% high-purity alumina powder

• Spray granulation: Preparation of free-flowing molding powder

• Dry pressing: Forming under 300–500 MPa pressure

• Isostatic pressing: Further densification at 200 MPa

• High-temperature sintering: Sintering at 1650–1800°C in a controlled atmosphere

• Precision machining: CNC grinding to achieve specified dimensions

• Surface treatment: Polishing or special coating application

• Quality inspection: Full-dimensional and performance testing

Usage Instructions

• Clean the substrate surface before installation to ensure it is free of oil and impurities

• Use specialized ceramic adhesive and mix it in the correct ratio

• Apply appropriate pressure during installation to ensure even bonding

• Avoid movement or vibration during the curing period

• Regularly inspect wear conditions and replace parts in a timely manner

• Avoid direct impact of heavy objects on the ceramic surface

After-Sales Service

• 24-month warranty period

• Free technical consultation and selection services

• Response to customer inquiries within 48 hours

• On-site installation guidance

• Product usage record establishment

• Regular customer follow-up services

FAQ

Q: What is the service life of ceramic liners?
A: Under the same working conditions, their lifespan is 5–8 times longer than that of manganese steel liners.

Q: Can they be cut or modified on-site?
A: Yes, but diamond cutting tools must be used.

Q: How to choose the right adhesive?
A: Select based on the operating temperature—epoxy adhesive for room temperature and inorganic adhesive for high temperatures.

Q: What is the maximum size available?
A: The maximum single-piece size can reach 1000 × 500mm.