High Precision Vacuum Casting Silicone Mold Small Batch Plastic Parts

Product Specification

Silicone Vacuum Casting Resins Mold Vacuum Casting Master Or Mass Production

Product Description

Crida's silicone vacuum cast plastic parts are manufactured through an efficient and precise process, which has significant advantages in the field of small-batch production and prototyping.

The process of silicone vacuum casting is not complicated. First, a master model is made through 3D printing or CNC machining based on the designed 3D model. Then, the master model is placed in a specific frame, silicone is poured in, and after the silicone is cured, it is cut into two parts to obtain a silicone mold. Then, liquid polyurethane resin is mixed in a precise proportion, poured into the silicone mold, and placed in a vacuum environment. Under the action of vacuum, the bubbles in the resin are effectively discharged, ensuring the quality of the part. After a period of curing, the molded part is removed from the mold, and then the quality is checked. The part is polished, painted and other post-processing work is performed, and a perfect silicone vacuum cast plastic part is born.

The parts made by this process have many advantages. In terms of precision, thanks to the 3D model and vacuum environment, the design details can be accurately reproduced, and the dimensional error can be controlled within a very small range. For example, when making complex mechanical parts prototypes, the internal fine structure can be perfectly presented. Its surface finish is extremely high, comparable to injection-molded parts, and does not require too much post-polishing treatment. For example, the shell of electronic products has a smooth and delicate surface. Moreover, the process is highly flexible and can use a variety of materials, such as imitation ABS, PP, PC, etc., and can also adjust the material properties according to needs to meet the use environment of different products. In terms of cost, compared with processes such as injection molding that require expensive metal molds, silicone vacuum casting only requires the production of a silicone mold, which greatly reduces the initial investment cost and is extremely cost-effective for small-batch production.

Of course, silicone vacuum casting plastic parts also have certain limitations, such as limited mold life, each mold can produce about 20-25 castings, which is not suitable for large-scale production. When producing parts with thicker materials, uneven heating and molding problems may occur. However, in general, Crida's silicone vacuum casting plastic parts have been widely used in many fields such as automotive parts manufacturing, medical device research and development, and consumer electronics production due to their unique advantages, providing strong support for product innovation and rapid iteration.

Advantages

Crida's silicone vacuum casting plastic parts have many significant advantages and are outstanding in the field of small-batch production and prototyping. From the perspective of cost and efficiency, the cost of silicone molds is much lower than that of traditional injection molding metal molds, which greatly reduces the initial investment and allows companies, especially small and medium-sized enterprises with limited budgets, to start the product development process at a lower cost. At the same time, the silicone mold production cycle is short, usually completed within one day, and a single mold can produce about 20-25 parts, with high overall production efficiency, which can effectively shorten the product development and listing cycle and quickly respond to market demand.

In terms of product quality and process flexibility, the part also performs well. The part has extremely high precision and can accurately restore the subtleties of the 3D model with extremely small dimensional errors, which can fully meet the needs of products with strict precision requirements. The surface quality is excellent, smooth and flat, and basically no post-polishing treatment is required. The material selection is also very diverse, supporting imitation ABS, PP, PC and other materials, and can also adjust the material properties according to the actual use scenario of the product, such as enhancing weather resistance and improving flexibility, etc., to meet the complex needs of different industries and different products. It is widely used in many industries such as automobiles, medicine, and electronics.

Technical Parameters

Technical Support & Services

Crida provides all-round technical support and is deeply involved from the start of the project. Its technical team is proficient in silicone vacuum casting technology. In the early design stage, it can use advanced 3D modeling software to provide professional design suggestions based on the customer's product concept and functional requirements, optimize product structure and details, ensure that the design meets the process characteristics of silicone vacuum casting, reduce the cost of later modification, and ensure the quality of parts. During the production process, if there is a problem, the technicians will respond quickly, use professional equipment and rich experience to accurately investigate the root cause of the problem, such as mold manufacturing defects, material allocation deviations or vacuum casting process abnormalities, and provide effective solutions to ensure smooth production.

In terms of service, Crida is also remarkable. In terms of customer communication, it has a professional customer service team, maintains close contact with customers, prompt feedback project progress, listens carefully to customer opinions, answers customer questions, and ensures that customers can keep abreast of the dynamics of part production at any time. In the after-sales link, it provides a complete quality assurance service. If there is a quality problem with the parts, it will actively assume responsibility and take measures such as repair, replacement or compensation according to the specific situation. In addition, Crida provides customers with guidance on product use and maintenance to extend the service life of parts. With high-quality technical support and services, Crida has won the trust and praise of many customers.

FAQ

• Q: What application scenarios are suitable for Crida's silicone vacuum casting plastic parts?
• A: This part is suitable for small-batch production and prototyping scenarios, such as rapid iteration testing of automotive parts, preliminary concept verification of medical equipment, and appearance model production of consumer electronic products. Its high precision and material flexibility can meet the diverse needs of different industries for part strength, weather resistance, and appearance, helping companies to quickly verify product design and reduce the risk of large-scale production.

• Q: Compared with traditional processes, what are the core advantages of Crida's silicone vacuum casting plastic parts?
• A: The core advantages are reflected in cost and efficiency. Traditional injection molding requires expensive metal molds and high initial investment, while Crida uses silicone molds, which greatly reduce costs and has a short production cycle. The mold can be made in as little as one day; at the same time, the parts have a high surface finish and can accurately restore design details without complex post-processing. The cost-effectiveness in small-batch production is far superior to traditional processes.

• Q: How to ensure the quality stability of silicone vacuum casting plastic parts?
• A: Crida is guaranteed by standardized processes and strict quality inspections. During production, from the production of the main model to the resin ratio and vacuum degassing, each link follows the process specifications to reduce human errors; after the finished product, professional equipment is used to detect the dimensional accuracy, surface quality and material performance to ensure that each product meets the design standards. If there are defects, the technical team can quickly trace the root cause of the problem and correct it.

• Q: What are the characteristics of Crida's customized services for this part?
• A: Crida supports full-process customized services. During the design stage, the technical team can assist in optimizing the 3D model and adapting the casting process; in terms of material selection, it provides a variety of materials such as imitation ABS, PP, PC, etc., and supports performance customization, such as enhancing flame retardancy and temperature resistance; at the same time, the color and surface texture of the parts can be adjusted according to customer needs to meet personalized appearance and functional requirements.

• Q: How long is the delivery cycle of silicone vacuum casting plastic parts?
• A: Usually, from confirming the design plan to delivering the parts, if the process goes smoothly, the overall cycle can be controlled within 1-2 weeks. Among them, the silicone mold production takes about 1-2 days, and the casting and curing time of a single part is short. Combined with efficient post-processing and quality inspection processes, it can quickly respond to customer needs and shorten the product development cycle.