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Structural Steel Framed Industrial Construction Building
Basic Information
Model NO.
KXD
Size
According to The Need of Design
Main Steel Frame Material
H Column
Roof and Wall
Sandwich Panel
Window
Aluminium Alloy or PVC
Door
Sliding Door or Roll up
Grade
Q235B
Connecting
Bolt
Delivery Port
Qingdao Port
Material
Steel Structure
Certification
ISO, CE, SGS
Customized
Customized
Warranty
30 Year Limited Warranty
Transport Package
Seaworthy Package
Specification
SGS / ISO/BV
Trademark
KXD
Origin
China
HS Code
9406000090
Production Capacity
15000 Square Meters Per Month
What is Pre-Engineered Steel Building?
Pre-engineered steel buildings are steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.
These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on customer requirements. All steel buildings are custom designed to be lighter in weight and high in strength.
Applications of Pre-Engineered Steel Buildings
Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications:
Industrial Applications
Factories
Workshops
Warehouses
Cold Storages
Steel Mills
Assembly Plants
Commercial Applications
Showrooms
Supermarkets
Offices
Shopping Centers
Exhibition Halls
Restaurants
Logistic Centers
Multi-purpose Buildings
Public & Other Applications
Schools
Hospitals
Conference Halls
Laboratories
Museums
Stadiums
Farms
Utility Shelters
Pump Stations
Aircraft Hangars
Airport Terminals
Why Choose Pre-Engineered Steel Buildings?
1. Cost Savings
Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low because of faster erection times and easier erection process.
2. Quick Erection
All steel components are fabricated at the factory and linked by bolts at the site. So the erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with traditional R.C.C (reinforced concrete) building.
3. Flexibility
Pre-engineered steel buildings are flexible in any requirement of design, easy to expand in the future and also economically with low transportation costs.
4. Energy Efficiency
Nowadays, pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.
Components of Pre-Engineered Steel Building
Pre-engineered metal buildings consist of following components:
Primary Members / Main Frames
Secondary Members / Cold Formed Members
Roof & Wall Panels
Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
Sandwich Panels
Primary Members / Main Frames
Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements.
Secondary Members / Cold Formed Members
Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts. Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi).
Roof & Wall Sheets/Panels
Standard steel panels are 0.3, 0.4, 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. The base material is pretreated before applying a corrosion resistant primer and top coat.
Other Building Accessories
Other building accessories include anchor bolts, fasteners (bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts, doors, windows, ventilators, skylight panels, louvers and all other building-related materials.
Manufacturing Process and Quality Control
A: Material Receiving Procedure
Verify receiving documents and quantity of received material
Submit load for QC inspection
Visual inspection for surface condition and damages
Dimensional inspection for length, width, depth, thickness
Verification of supporting documents like MTC
Preparation of Incoming Material Inspection Report
B: Preparation of Material
Preparation of Plates:
Drawings transferred to storage device using expert software
Drawings copied into plate processing machine
Automated machine senses plate length and processes according to NC files
Punching of part mark on plate
Drilling of plates as per NC files
Plasma cutting of plates
Preparation of Beams/Tubes:
Fabrication drawings prepared by design department
Automated cutting and drilling machine processing
Job transferred to fit-up section after completion
C: Fit-up
Fabrication drawings issued for execution
Prepared beams and connection items collected for fit-up
End plates, gusset plates, stiffeners fixed by tack welding
QC inspection after fit-up completion
D: Welding & Grinding
Submerged Arc Welding Procedure:
Plan jobs to be welded
Clean welding location free of dust, oil, grease
Set wire feed and voltage for welding
Maintain fillet size parameters per GB50661-2011 standard
Remove spatters and slag completely after welding
Grind off burrs, sharp edges and excessive reinforcements
QC inspection
MIG Welding Procedure:
Similar process as submerged arc welding with MIG parameters
Maintain fillet size parameters per GB50661-2011 standard
Post-welding cleaning and grinding
QC inspection
E: Blasting
Tool Box Talk performed for every task
Working area barricaded with information notices
ID of fabricated steel recorded for traceability
Material cleaned with high pressure air
Automated blasting process with six internally mounted wheels
Material emerges fully cleaned (Grade - SA 2/2.5)
Full PPE required for personnel
F: Painting of Fabricated Material
QC inspection of blasted surfaces
Ambient conditions checked and recorded
Surface must be 3˚C above dew point temperature
Relative humidity must be 85% or below
Paint applied by Airless spray method
WFT (Wet Film Thickness) readings taken during application
Experienced spray applicators with appropriate PPE
Painting System Specification:
Primer coat: Per project requirement
Second coat: Per project requirement
Third coat: Per project requirement
Touchup at site - after erection
G: Loading and Shipping
Receive finished components from painting department
Store properly job-wise in yard
Arrange trucks from contract signed companies
Loading starts after all details confirmed
Copies of documents kept in Job file
Quality Standards & Control
With 20 year warranty in the steel building industry, our company maintains strict quality standards. We have acquired ISO9001 and CE certificates. Related standards we strictly follow:
GB/T1591-2008/2018
GB/T11263-2010
GB/T 2518-2008
GB/T12754-2006
GB/T 1228-2006
Fillet Weld Size Quality Control
Purpose: To ensure the quality of fillet weld, meeting technical requirements of welded members and improve standardization of fabrication.
Application Scope: Applies for design, fabrication and inspection of fillet weld size.
Fillet Weld Leg Size Requirements
All fillet weld size should not be less than drawing and design values
Steel plate checked for design compliance. CNC cutting equipment preferred for quality and material saving. High purity gases used for smooth cutting surfaces.
To ensure welding quality, meet technical requirements of welded members and improve standardization of fabrication.
Application Scope
Applies for design, fabrication and inspection of groove joint in manual arc welding, CO2 arch welding, mixed gas arch welding, submerged arc welding and electroslag welding.
Design of Welding Groove
Key Design Considerations:
Minimize amount of filler metal
Easy for beveling
Convenient for welding operation and slag removal
Minimize welding stress and deformation
Groove Direction Factors:
Favor welding process and slag removal
Minimize flip-flop during welding
Consider way of fit-up in actual welding
Welding Groove Forms and Marking
Welding Method and Penetration Type Marking
Mark
Welding Method
Penetration Type
MC
Shielded metal arch welding
CJP-complete joint penetration
MP
Shielded metal arch welding
PJP-partial joint penetration
GC
Shielded arch welding / Self-shielded arc welding
CJP-complete joint penetration
GP
Shielded arch welding / Self-shielded arc welding
PJP-partial joint penetration
SC
Submerged arc welding
CJP-complete joint penetration
SP
Submerged arc welding
PJP-partial joint penetration
SL
Electroslag welding
-
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2002
Total Annual:
150000000-150000000
Employee Number:
100~1000
Ecer Certification:
Verified Supplier
Qingdao KXD Steel Structure Co. Ltd is a leading manufacturer specializing in prefab modular camps, pre-engineered steel buildings and foundation helical piles, providing reliable and cost-effective solutions for temporary housing, construction sites, event spaces, and off-grid living. With a str...
Qingdao KXD Steel Structure Co. Ltd is a leading manufacturer specializing in prefab modular camps, pre-engineered steel buildings and foundation helical piles, providing reliable and cost-effective solutions for temporary housing, construction sites, event spaces, and off-grid living. With a str...