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Pre-engineered steel buildings are steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.
These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on customer requirements. All steel buildings are custom designed to be lighter in weight and high in strength.
Pre-engineered Steel Building Model
Applications
Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications:
Industrial Applications
Factories
Workshops
Warehouses
Cold Storages
Steel Mills
Assembly Plants
Commercial Applications
Showrooms
Supermarkets
Offices
Shopping Centers
Exhibition Halls
Restaurants
Logistic Centers
Multi-purpose Buildings
Public & Other Applications
Schools
Hospitals
Conference Halls
Laboratories
Museums
Stadiums
Farms
Utility Shelters
Pump Stations
Aircraft Hangars
Airport Terminals
Key Advantages
Cost Savings
Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low because of faster erection times and easier erection process.
Quick Erection
All steel components are fabricated at the factory and linked by bolts at the site. So the erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with traditional R.C.C (reinforced concrete) building.
Flexibility
Pre-engineered steel buildings are flexible in any requirement of design, easy to expand in the future and also economically with low transportation costs.
Energy Efficiency
Nowadays, pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.
Building Components
Pre-engineered metal buildings consist of following components:
Primary Members / Main Frames
Secondary Members / Cold Formed Members
Roof & Wall Panels
Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
Sandwich Panels
Primary Members / Main Frames
Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements.
Secondary Members / Cold Formed Members
Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts.
Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi) and will conform to the physical specifications of GB/ISO/CE or equivalent.
Roof & Wall Sheets/Panels
Standard steel panels are 0.3, 0.4, 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. The base material is pretreated, before applying a corrosion resistant primer and top coat. The combined thickness of the painted film is 25 microns on the front side and 12 microns on the reverse side.
Other Building Accessories
Other building accessories include anchor bolts, fasteners (bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts, doors, windows, ventilators, skylight panels, louvers and all other building-related materials.
Manufacturing Process
A: Material Receiving Procedure
Verify receiving documents and quantity of received material
Submit load for QC inspection
Visual inspection for surface condition and damages
Dimensional inspection for length, width, depth, thickness
Verify supporting documents like MTC
Prepare Incoming Material Inspection Report
B: Preparation of Material
Design and Development department creates structural drawings. Production department prepares items as per drawings.
Preparation of Plates
Transfer drawings to plate processing machine
Automated plate processing according to NC files
Punching of part mark on plates
Drilling of plates as per NC files
Plasma cutting of plates
Preparation of Beams/Tubes
Fabrication drawings prepared by design department
Automated cutting and drilling
Transfer to fit-up section after completion
C: Fit-up
Fabrication drawings issued for execution
Collection of prepared beams and connection details
Fixation of end plates, gusset plates, stiffeners, etc.
Tack welding in appropriate places
QC inspection after fit-up completion
D: Welding & Grinding
Submerged Arc Welding Procedure
Plan jobs to be welded
Clean welding locations free of dust, oil, grease
Set wire feed and voltage for welding
Maintain fillet size parameters per GB50661-2011 standard
Remove spatters and slag after welding
Grind off burrs, sharp edges and excessive reinforcements
QC inspection after completion
MIG Welding Procedure
Plan jobs to be welded
Clean welding locations free of dust, oil, grease
Set wire feed and voltage for welding
Maintain fillet size parameters per GB50661-2011 standard
Remove spatters and slag after welding
Grind off burrs, sharp edges and excessive reinforcements
QC inspection after completion
E: Blasting
Tool Box Talk performed for every task
Working area barricaded with information notices
ID of fabricated steel recorded for traceability
Raw material cleaned with high pressure air
Automated blasting through conveyor system
Full PPE required for personnel
F: Painting of Fabricated Material
QC inspection of blasted surfaces
Atmospheric condition checks before application
Air temperature: 5-40°C, Substrate temperature: 23-40°C, Relative humidity: 50-85%
Paint application by Airless spray method
Wet Film Thickness monitoring during application
Painting System: Primer coat, Second coat, Third coat per project requirements
Touchup at site after erection
G: Loading and Shipping
Receive finished components from painting department
Store components properly job-wise in yard
Arrange trucks from contract signed companies
Start loading after clearance confirmation
Maintain copies of all documents in job file
Quality Standards & Control
With 20 year warranty in the steel building industry, our company maintains strict quality standards. We have acquired ISO9001 and CE certificates. Following standards are strictly adhered to for design and fabrication:
GB/T1591-2008/2018
GB/T11263-2010
GB/T 2518-2008
GB/T12754-2006
GB/T 1228-2006
Fillet Weld Size Quality Control
Purpose
To ensure the quality of fillet weld, meeting technical requirements of welded members and improve standardization of fabrication.
Application Scope
This manual applies for design, fabrication and inspection of fillet weld size.
H section steel plate checked for design compliance. CNC cutting equipment preferred for quality and material saving. High purity gases used for smooth cutting surfaces.
Qingdao KXD Steel Structure Co. Ltd is a leading manufacturer specializing in prefab modular camps, pre-engineered steel buildings and foundation helical piles, providing reliable and cost-effective solutions for temporary housing, construction sites, event spaces, and off-grid living. With a str...
Qingdao KXD Steel Structure Co. Ltd is a leading manufacturer specializing in prefab modular camps, pre-engineered steel buildings and foundation helical piles, providing reliable and cost-effective solutions for temporary housing, construction sites, event spaces, and off-grid living. With a str...