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Pre-engineered steel buildings are steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.
What is Pre-Engineered Steel Building?
These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on customer requirements. All steel buildings are custom designed to be lighter in weight and high in strength.
Applications of Pre-Engineered Steel Buildings
Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications.
Industrial Applications
Factories
Workshops
Warehouses
Cold Storages
Steel Mills
Assembly Plants
Commercial Applications
Showrooms
Supermarkets
Offices
Shopping Centers
Exhibition Halls
Restaurants
Logistic Centers
Multi-purpose Buildings
Public & Other Applications
Schools
Hospitals
Conference Halls
Laboratories
Museums
Stadiums
Farms
Utility Shelters
Pump Stations
Aircraft Hangars
Airport Terminals
Benefits of Pre-Engineered Steel Buildings
Cost Savings
Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low because of faster erection times and easier erection process.
Quick Erection
All steel components are fabricated at the factory and linked by bolts at the site. So the erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with traditional R.C.C (reinforced concrete) building.
Flexibility
Pre-engineered steel buildings are flexible in any requirement of design, easy to expand in the future and also economically with low transportation costs.
Energy Efficiency
Nowadays, pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.
Components of Pre-Engineered Steel Building
Primary Members / Main Frames
Secondary Members / Cold Formed Members
Roof & Wall Panels
Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
Sandwich Panels
Primary Members / Main Frames
Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements.
Secondary Members / Cold Formed Members
Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts. Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi).
Roof & Wall Sheets/Panels
Standard steel panels are 0.3, 0.4, 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. The base material is pretreated before applying a corrosion resistant primer and top coat.
Other Building Accessories
Other building accessories include anchor bolts, fasteners (bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts, doors, windows, ventilators, skylight panels, louvers and all other building-related materials.
Manufacturing Process and Method Statement
A: Material Receiving Procedure
Verify receiving documents and quantity of received material
Submit load for QC inspection
Visual inspection for surface condition and damages
Dimensional inspection for length, width, depth, thickness
Verify supporting documents like MTC
Prepare Incoming Material Inspection Report
B: Preparation of Material
Preparation of Plates:
Transfer drawings to storage device using expert software
Copy drawings into plate processing machine
Automated machine senses plate length and processes according to NC files
Punching of part mark on plate
Drilling of plates as per NC files
Plasma cutting of plates
Preparation of Beams/Tubes:
Fabrication drawings prepared by design department
Automated cutting and drilling machine processing
Transfer from drilling machine to fit-up section
C: Fit-up
Fabrication drawings issued by production engineer
Fabricators collect prepared beams for fit-up
Fix end plates, gusset plates, stiffeners, purlin cleats in appropriate places
Offer to QC department for inspection after fit-up completion
D: Welding & Grinding
Submerged Arc Welding Procedure:
Plan jobs to be welded
Clean welding location free of dust, oil, grease
Set wire feed and voltage for welding
Maintain fillet size parameters according to GB50661-2011 standard
Remove spatters and slag completely after welding
Grind off burrs, sharp edges and excessive reinforcements
Offer to QC for inspection
MIG Welding Procedure:
Similar procedure as submerged arc welding with appropriate parameters
E: Blasting
Tool Box Talk performed by Foreman for every task
Record ID of fabricated steel for traceability
Raw material steel sections craned onto "in-feed" rack
Clean material with high pressure air
Feed material into automated blasting chamber
Six internally mounted wheels throw steel shot at high velocity
Structural beams emerge fully cleaned (Grade - SA 2/2.5)
F: Painting of Fabricated Material
QC inspects blasted surfaces for required standards
Check ambient conditions before application
Surface must be at least 3˚C above dew point temperature
Relative humidity must be 85% or below
Apply paint by Airless spray method
Check paint material for conformity with shelf life
Monitor wet film thickness during application
Painting System Specification:
Primer coat: Per project requirement
Second coat: Per project requirement
Third coat: Per project requirement
Touchup at site - after erection
G: Loading and Shipping
Receive finished components from painting department
Store components properly job-wise in yard
Arrange trucks from contract signed truck companies
Start loading after getting clearance
Keep copies of all documents in Job file
Quality Standards & Control
With 20 year warranty in the steel building industry, our company maintains high quality standards. We have acquired ISO9001 and CE certificates. We strictly follow related standards for design and fabrication of steel buildings.
Fillet Weld Size Quality Control
Purpose: To ensure the quality of fillet weld, meeting technical requirements of welded members and improve standardization of fabrication.
Application Scope: Applying for design, fabrication and inspection of fillet weld size.
Fillet Weld Leg Size Requirements:
All fillet weld size should not be less than drawing and design values
H section steel plate checked by factory and applied under design requirements. CNC cutting equipment preferred for cutting. High purity 98.0% acrylic gas and 99.99% liquid oxygen gas used to guarantee smoothness and flatness of cutting surface.
Radial drilling machine (Z3050*16/1): Maximum drilling diameter φ50mm
Puncher machine (JH21-400): Maximum stamping pressure-400 ton
Shearing machine (Q11Y-25*2500): Cutting width 2500mm and cutting thickness 3-25mm
II. H Section Steel Assembly
Assembly process set up on imported H section production line. 4 hydraulic positioning system press firmly between upper/lower flange and web plates. Adjust parallelism of flange plates and perpendicularity between flange and web plates.
Equipment: H section steel assembly machine (Z20B) - flange width 150-800mm, web height 160-2000 mm
III. Automatic Welding
H section steel members hoisted into gantry-type submerged arc automatic welding machine for welding. Welding process carried out according to specified welding sequence and regulation parameters.
Equipment: Gantry-type submerged arc automatic welding machine (LHA5ZB) - maximum cross section up to 800mm*2000mm
IV. H Section Steel Strengthening
Correction of flange flatness using H section steel flange plate strengthening machine. Flame-correct perpendicularity between H section flange and web plate. Control flame temperature between 600~800ºC.
Equipment:
H section steel strengthening machine (YTJ60B) - flange width 200-1000mm, flange thickness≤60mm, web height≥350mm
H section flange strengthening machine (HYJ-800) - flange width 160-800mm, flange thickness≤40mm, web height≥160mm
V. Simulated Assembly of Component
Familiarize with component shop drawing and technical requirements
Re-check model components by related department
Accurate mark-up
Inspect component after first assembly
Pre-assembly for first group, then batch assembly after qualified test
VI. Manual Welding
Manual welding processes as required for specific components and connections.
VII. Shot Blasting
Equipment: 10-ramming heads shot blasting machine (QH1525) - mainly for shot blasting of section steels including H section steel, welded members and steel plate. Machine entry size: 1500*2500, up to Sa2.5 Grade.
VIII. Painting
Surface of members should be even, flat, glossy and full painting without manifest of cracking, peeling and pin holing. Color and coating thickness should meet design requirements.
Qingdao KXD Steel Structure Co. Ltd is a leading manufacturer specializing in prefab modular camps, pre-engineered steel buildings and foundation helical piles, providing reliable and cost-effective solutions for temporary housing, construction sites, event spaces, and off-grid living. With a str...
Qingdao KXD Steel Structure Co. Ltd is a leading manufacturer specializing in prefab modular camps, pre-engineered steel buildings and foundation helical piles, providing reliable and cost-effective solutions for temporary housing, construction sites, event spaces, and off-grid living. With a str...