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1000mmMin Speed Aluminum Brazing Furnace CE Certified
Product Description
This CE-certified Aluminum Brazing Furnace is engineered for high-efficiency heat treatment processes, achieving line speeds up to 1000mm/min. Designed for manufacturing plants, it ensures precise and reliable brazing in a controlled protective atmosphere. The furnace features a robust, maintenance-friendly construction and is fully customizable to specific production requirements.
Key Features & Advantages
Superior Insulation & Energy Efficiency: The furnace lining utilizes high-quality needled ceramic fiber blanket from leading suppliers like Shandong Luyang, ensuring exceptional thermal insulation. This design minimizes heat storage, improves temperature control uniformity, and can reduce electrical energy consumption by over 30% during heat-up.
Durable & Precision Muffle Design: The core muffle is constructed from 6mm thick SUS304/SUS316L stainless steel plates, formed by large folding machines for integrity. It incorporates a V-bottom groove for stability and internal stainless steel rails to accommodate thermal expansion, ensuring long service life and consistent processing.
Modular & Controllable Heating System: The brazing chamber is divided into three independently controlled heating zones. Each zone features top and bottom-mounted, plug-in heating elements made of 0Cr25Al5 alloy, allowing for precise temperature profiling and management based on specific component requirements.
Optimized Atmosphere Management: Equipped with integrated nitrogen pipelines and flowmeters, the system allows for precise, adjustable atmosphere control across the pre-curtain, brazing, and rear chambers, which is critical for high-quality aluminum brazing.
Robust Construction & Easy Maintenance: The shell is built from 6mm thick Q235 steel plates with a bolted, sealed top and accessible side panels for easy servicing. Heating elements are accessed via insulated ceramic tubes with plug heads, simplifying replacement and minimizing heat loss.
Complete Process Integration: The system integrates all necessary stages for a complete brazing line, including Degreasing, Fluxing, Drying, Heating, and Controlled Cooling Chambers, managed by a centralized Control System.
Technical Parameters
Parameter
Detail
Type
Mesh Belt Resistance Furnace
Usage
Aluminum Brazing / Heat Treatment
Certification
CE
Warranty
1 Year
After-sales Service
Overseas engineer support available
Muffle Length
Customizable (e.g., 10m standard)
Mesh Belt Speed
Adjustable, 200-1000mm/min (depends on size)
Rated Working Temperature
Up to 650°C
Cooling Method
Water cooling or Air cooling
Protective Atmosphere
Nitrogen
Energy Medium
Electricity
Power
Adjustable (e.g., 700kW reference)
Voltage
As per customer requirement
Dimensions (L*W*H)
Custom Made
Weight
2T to 35T (depending on configuration)
Full System Configuration
The complete furnace line typically includes:
Degreasing Chamber
Fluxing Chamber
Drying Chamber
Front Curtain Chamber System
Heating (Brazing) Chamber
Primary Air Cooling System
Rear Curtain Chamber
Secondary Air Cooling System
Central Control System
Installation, Commissioning, and Customer Training
About SUNHOPE
For over 15 years, SUNHOPE has been a leading manufacturer and developer specializing in automotive radiator and condenser components, exporting globally. Our expertise encompasses the entire radiator production line.
Core Services & Capabilities
Factory Setup Support: We assist international clients in establishing local radiator/condenser manufacturing plants, providing tailored solutions based on 15+ years of industry knowledge.
Comprehensive Equipment Supply: We supply complete production lines (including CKD kits) and offer pre-sales & after-sales technical support. Our engineers provide on-site installation guidance.
Full Component Supply: SUNHOPE is your single source for all essential radiator and condenser hardware and plastic components, guaranteeing supply chain reliability and finished product quality.
Technical Expertise: As equipment users ourselves, we possess deep operational understanding, enabling us to quickly identify and resolve potential production issues.
Why Partner with SUNHOPE?
Extensive Mould Inventory: Over 200 proprietary head plate moulds covering most popular global vehicle models.
Equipment Expertise: 10+ years of hands-on radiator manufacturing experience allows us to recommend and source optimal machinery for your needs.
Superior After-Sales Support: Strong partnerships with equipment providers ensure prompt and effective service. Our user perspective enables faster, more accurate problem-solving.
True One-Stop Solution: From factory design, equipment supply, and component sourcing to technical support - SUNHOPE delivers seamless integration for successful radiator production startup and operation.
Our company has been engaged in the manufacture and development of auto radiator condenser products for more than 15 years. Most of the products are sold to various countries and regions in the world, and we have accumulated rich production experience.
With the development of the heat exchanger indu... Our company has been engaged in the manufacture and development of auto radiator condenser products for more than 15 years. Most of the products are sold to various countries and regions in the world, and we have accumulated rich production experience.
With the development of the heat exchanger indu...
