Continuous Aluminum Brazing Line for Radiators & Heat Exchangers | 380V Nitrogen

Continuous Aluminum Brazing Line for Radiators & Heat Exchangers | 380V Nitrogen Shielded Brazing Furnace

Product Introduction

The Continuous 380V Nitrogen Shielded Aluminum Brazing Line is an integrated production system designed for high-volume brazing of aluminum heat exchangers, including automotive radiators, condensers, intercoolers, evaporators, and other aluminum heat transfer products.

Using a controlled nitrogen protective atmosphere and electric resistance heating, the line helps minimize oxidation during brazing and supports consistent, reliable joints. The adjustable mesh belt speed of 200–1000 mm/min and rated working temperature of up to 650°C allow the process to be adapted to different product sizes and production requirements.

The complete system integrates flux spraying, drying, brazing, cooling, and electrical control into a continuous production flow. Optional degreasing and water cleaning sections are also available for customers requiring additional pre-treatment.

With a standard 10-meter furnace muffle, approximately 700 kW adjustable installed power, CE certification, and overseas engineering support, SUNHOPE can configure the brazing line according to your products, production capacity, and factory layout.

Key Advantages

Continuous & Integrated Production

The line connects flux spraying, drying, brazing, and cooling into one continuous process, helping reduce manual handling and improve production efficiency.

Nitrogen-Protected Brazing

The controlled nitrogen atmosphere helps reduce oxidation during aluminum brazing, supporting stable joint quality for leak-sensitive heat exchanger applications.

Adjustable Process Parameters

The furnace operates at a rated temperature of up to 650°C, while the mesh belt speed can be adjusted from 200–1000 mm/min to meet different production requirements.

Wide Application Range

Suitable for manufacturing:

• Aluminum radiators
• Automotive condensers
• Intercoolers
• Evaporators
• Other aluminum heat exchangers

Flexible Configuration

The line dimensions and configuration can be customized based on product dimensions, production capacity, workshop layout, and manufacturing requirements.

Complete Technical Support

SUNHOPE provides installation guidance, operator training, technical support, and overseas engineering service to support customers throughout equipment installation and production.

Technical Specifications

Standard Configuration

The standard continuous aluminum brazing line typically includes:

Flux Spraying Section → Drying Oven → Brazing Furnace → Front & Rear Vestibules → Cooling Chamber → Electrical Control System → Water & Nitrogen Supply Units

The flux spraying section includes a mixer and feeder for stable flux application. A degreasing section or water cleaning machine can be added as an optional configuration according to the customer's production process.

Applications

This nitrogen-shielded aluminum brazing line is designed for manufacturers producing aluminum heat exchangers for automotive, commercial vehicle, industrial, and other thermal management applications.

It is suitable for factories looking for a continuous production solution with stable brazing quality, reduced manual handling, and flexible configuration for different heat exchanger models.

Why Choose SUNHOPE?

With more than 15 years of industry experience, SUNHOPE supplies complete equipment, components, and technical support for radiator and condenser manufacturing.

Our product range includes:

• Radiator Core Assembly Machines
• Fin Forming Machines
• Aluminum Brazing Furnaces
• Leak Testing Equipment
• Radiator and Condenser Components

In addition to equipment supply, we provide installation guidance, operator training, and technical support to help customers establish efficient and reliable production lines.

Whether you are building a new factory or upgrading an existing line, SUNHOPE can provide a complete radiator and heat exchanger manufacturing solution tailored to your needs.

FAQ

1. What is a continuous aluminum brazing line?

   A continuous aluminum brazing line is an integrated system that combines flux application, drying, brazing, and cooling into a continuous production process. It is designed for high-volume manufacturing of aluminum heat exchangers.

2. What products can be brazed with this line?

   The line is suitable for brazing aluminum radiators, condensers, intercoolers, evaporators, and other heat exchanger assemblies.

3. Why does the brazing furnace use nitrogen?

   Nitrogen provides a protective atmosphere that helps reduce oxidation during the aluminum brazing process and supports consistent brazing quality.

4. What is the maximum working temperature?

   The rated working temperature of the brazing furnace is 650°C.

5. Can the aluminum brazing line be customized?

   Yes. SUNHOPE can customize the line dimensions and configuration according to product specifications, production capacity, factory layout, and process requirements.

6. What is included in the standard configuration?

   The standard line includes the flux spraying section, drying oven, brazing furnace, front and rear vestibules, cooling chamber, electrical control system, and water and nitrogen supply units.

7. Does SUNHOPE provide installation and after-sales support?

   Yes. SUNHOPE provides installation guidance, operator training, technical support, and overseas engineering services to help customers install and operate the equipment.