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Robotic Welding Solution for H-Beam Production: FANUC M-20iD/25 with TAYOR RB500P Welder
System Overview
This dedicated H-beam production line features a FANUC M-20iD/25 robot mounted on a 12-meter linear rail, enabling seamless welding of large structural components. The system is engineered for high-volume production of H-beams used in construction, infrastructure, and industrial projects throughout the Middle East region.
Product Features & Advantages
High-Precision Robotics: The FANUC M-20iD/25 robot offers ±0.02mm repeatability, ensuring consistent weld paths and superior quality throughout long production runs.
Extended Reach: With a 1,831mm reach and traversing on a 12-meter track, the robot can handle large H-beam configurations without repositioning the workpiece.
Advanced Welding Technology: The TAYOR RB500P MIG welder features high-speed digital control for monitoring welding transitions, enabling nearly spatter-free welding and precise "one-pulse-one-drop" metal transfer.
Reduced Programming Time: The system supports offline programming and is compatible with modern no-teach welding systems that use vision systems to automatically identify weld paths, significantly reducing setup time.
Adaptive Welding Capability: Integrated sensors can monitor weld seams in real-time, automatically adjusting parameters like current, voltage, and travel speed to maintain optimal quality despite variations in fit-up or material thickness.
High Production Efficiency: Automated operation achieves 3 times higher productivity compared to manual welding, with the ability to work continuously in demanding environments.
Technical Specifications
Component
Parameter
Value
FANUC Robot
Model
M-20iD/25
Axes
6
Payload
25kg
Reach
1831mm
Repeatability
±0.02mm
Mounting
Floor, ceiling, or angle mount
TAYOR Welder
Model
RB500P
Technology
Digital MIG/MAG
Pulse Control
Yes ("one-pulse-one-drop")
Memory
Stores up to 100 welding programs
TAYOR Welder
Applications
Carbon steel, stainless steel, aluminum
System
Track Length
12m
Typical Welding Speed
0.8-1.2 m/min (Adaptive)
Positioning Accuracy
< 0.3mm (with vision)
Frequently Asked Questions (FAQ)
Q1: How does this system handle different sizes of H-beams?
A1: The system's 12-meter rail allows the robot to access long spans of beam. For size changes, the robot program can be quickly switched (often in under 3 minutes). Advanced options include vision systems that automatically identify beam dimensions and adapt the weld path accordingly.
Q2: What is the typical productivity improvement over manual welding?
A2: Such automated lines typically triple productivity compared to manual welding. They enable continuous operation, reduce rework through consistent quality, and allow one operator to manage multiple cells.
Q3: Is this system suitable for the environmental conditions in Saudi Arabia?
A3: Yes. Both FANUC robots and industrial welders are built for robust performance in industrial environments. With proper dust protection and cooling, the system can perform reliably in the Middle Eastern climate.
Q4: Can this welding system handle different materials?
A4: Yes. The TAYOR RB500P welder is versatile and suitable for welding carbon steel, stainless steel, and aluminum alloys, making it adaptable to various project requirements common in the region.
Q5: What kind of technical support is available in the Middle East?
A5: There is a growing network of technical support and service providers for automation equipment in the region. Furthermore, many international suppliers offer comprehensive training and remote support options.
This robotic welding integration, featuring the FANUC M-20iD/25 and TAYOR RB500P welder on an extended track, represents a state-of-the-art solution for H-beam manufacturing. It delivers the precision, efficiency, and return on investment that Middle Eastern manufacturers need to remain competitive in the global market, supporting everything from local construction to massive infrastructure projects under initiatives like Saudi Vision 2030.
For more information on how this robot welding solution can transform your structural steel production, please contact our automation specialists.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2008
Total Annual:
3000000-5000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Shanghai Raylaser Intelligent Technology Co., Ltd. is located in Shanghai, the largest city in China. The economical and innovative centre of China.
We are the high-tech enterprise dedicated to the research and development, production, and sales of laser a... Shanghai Raylaser Intelligent Technology Co., Ltd. is located in Shanghai, the largest city in China. The economical and innovative centre of China.
We are the high-tech enterprise dedicated to the research and development, production, and sales of laser a...
