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{"title":"Food Grade PET Granulator Machine Automatic PET Bottle Washing Recycling Machine","imgUrl":"https:\/\/img.chinax.com\/nimg\/8f\/24\/5821c2ef9bcba22103bfec00edee-200x200-1\/food_grade_pet_granulator_machine_automatic_pet_bottle_washing_recycling_machine.jpg","attrs":{"Brand Name":"PR or Pulier","Model Number":"QXL6500","Certification":"CE, SGS, UL","Place of Origin":"CHINA"}}
PET Bottle Washing Line for High-Quality Recycled PET Flakes
Complete PET bottle recycling solution for processing post-consumer PET bottles into washed PET flakes, with capacities from 500 to 3000 kg/h.
We are pleased to introduce our latest innovation in plastic recycling technology - PR-PULIER's newly designed all-PET bottle cleaning line. With over 18 years of industry experience, PR-PULIER is committed to providing high-quality and technologically advanced solutions for plastic recycling.
Our new PET bottle cleaning line is designed to clean and process PET bottles efficiently and effectively, ensuring they can be recycled and reused in a sustainable way. The line includes a range of basic components such as bale openers, trommel screens, label removers, magnetic sorters, floating tanks, friction and thermal washers, dehydrators, label separators and optical sorters. Each component is engineered to provide optimal performance and reliability, resulting in a streamlined and comprehensive washing process.
The washing line is designed to produce clean PET flakes suitable for downstream applications such as PET recycling, fiber production, strapping and further extrusion processes. Final flake quality depends on bottle feedstock, contamination level, washing temperature, process configuration and operating conditions.
Total impurity: <50ppm
PVC contamination<30 ppm
PP/PE paper contamination<10ppm
Label residue:<10ppm
Flake size:12-14mm
Global PET Bottle Recycling Projects
Country
Capacity
Sudan
1000kg/h
India
1000kg/h
Romania
1000kg/h
China
2000kg/h
1000 kg/h PET Bottles Washing Line Layout
Bale opener
Belt conveyer
Rotary screen
Belt conveyer
Label remover
Pre-washer
Intelligent optical sorting system
Manual sorting system
Crusher
Hot washer
Screw loader
Floating washer
High speed friction washer
Dewatering
Round floating washer
Floating washer
Dewatering
Pipe drying
Bottle label separator
Compacting packing
Key Equipment Features
1. Bale Opener
Newly designed PET bottles bales opener with four shafts effectively opens the bales and conveys the separated bottles into the belt.
2. Label Remover
Effectively removes labels on pressed bottles (99% efficiency) and round bottles (90% efficiency).
3. Eddy Current Separator
Designed to separate copper, aluminum and other non-ferrous metals from the PET stream.
4. Magnetic Sorter
Specialized equipment to separate iron metals from PET bottles.
5. Color Sorter and Polymer Sorter
High-efficiency AI-powered color sorter to separate non-PET bottles. Capable of sorting by shape, size, and color. Includes polymer sorter for separating highly similar mixed PET/PP bottles.
6. Pre-washer
Uses water to remove external impurities and dust from bottles.
7. Hot Washing Machine
Heats water to 70-80°C using steam to wash flakes. Alkali can be added for intensive cleaning. Central shaft rotation provides frictional washing to effectively remove labels and glues from flakes.
8. High Speed Friction Washer
Positioned after the hot washing machine to remove softened glues and sticky residues. Operates at 1000rpm with internal blades for effective separation.
9. Floating Tank
Processes flakes after high-speed washing. Features thumb wheel rotation to move materials forward while ensuring proper flotation.
10. Dewatering Machine
Effectively removes water and sand to achieve moisture content of 1%. Operates at high rotation speed of approximately 2000 rpm.
11. Bottle Flakes Labels Separator
Specialized equipment to effectively remove crushed labels and dust mixed in bottle flakes.
12. Color Sorter for Flakes
Optional color sorter can be added at the end of the line to separate flakes by color.
