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{"title":"Heavy Duty 120T Vertical Scrap Metal Baler with Full Steel Plate Construction","imgUrl":"https:\/\/img.chinax.com\/nimg\/be\/4b\/a8d1a0668fdf5c61c0c2a236332f-200x200-1\/heavy_duty_120t_vertical_scrap_metal_baler_with_full_steel_plate_construction.jpg","attrs":{"Brand Name":"BIOCLEAN","Model Number":"ZBJQGBDBG120","Minimum Order Quantity":"1 pc","Price":"Negotiation"}}
{"title":"200 Ton Full Steel Plate Vertical Baling Press for Scrap Metal Recycling","imgUrl":"https:\/\/img.chinax.com\/nimg\/c9\/0b\/0db26a559ac7fc963f95df06d95f-200x200-1\/200_ton_full_steel_plate_vertical_baling_press_for_scrap_metal_recycling.jpg","attrs":{"Brand Name":"BIOCLEAN","Model Number":"ZBJQGBDBG200","Minimum Order Quantity":"1 pc","Price":"Negotiation"}}
Designed for small-to-large towns, county-level waste transfer facilities, large residential-industrial areas, and priority sanitation projects in Belt and Road Initiative (BRI) nations, this 50-150 TPD horizontal compaction station combines advanced compression technology with budget-friendly design—meeting moderate-scale waste management needs in developing regions while balancing space efficiency, cost control, and easy operation.
Core Advantages: Efficiency & Economy
Operational Efficiency
Flexible Capacity: 50-100 TPD and 100-150 TPD sub-models (serving 10,000-80,000 residents or medium industrial/logistics zones). Dual-bin alternating setup eliminates swap downtime, boosting efficiency by 35% vs. single-bin models.
Rapid Compression: Synchronized dual high-pressure rams (120-180 tons force) complete a cycle in 90-150 seconds, ensuring non-stop processing during peak periods.
Streamlined Transfer: Airtight bins load onto trucks in ≤75 seconds, reducing queuing time and improving transfer efficiency by 28%.
Cost Savings
Compression-Driven Cuts: 3.8:1 compression ratio (1.05 t/m³ density) slashes transport trips by 60% and fuel/labor/landfill costs by 27% vs. low-capacity compactors.
Energy Efficiency: Optimized hydraulic system with variable-flow pumps uses 15-22 kW/h per cycle—20% lower than conventional mid-capacity units.
Low Maintenance: Wear-resistant alloy components and modular design extend maintenance intervals to 5 months, cutting annual maintenance costs by 22% and minimizing downtime.
Swift ROI: Predictable low operating costs deliver a 3-5 year payback period, ideal for municipal projects, small-to-medium PPPs, and industrial waste collaborations in emerging markets.
Working Principle
Waste Feeding: Waste enters the compression chamber via an enlarged auto-feed hopper (or optional semi-automatic conveyor); a smart anti-clog system ensures smooth flow of mixed/bulky waste without manual help.
Horizontal Compression: Synchronized dual rams apply uniform high pressure; adaptive pressure regulation adjusts force by waste volume to optimize speed and energy use.
Airtight Transfer: Compacted waste is pushed into two alternating sealed bins, enabling simultaneous feeding, compaction, and transfer. Bins have hydraulic locking for leak-proof transport and quick-release fasteners.
Eco-Compliant Operation: Compression sewage is collected in a closed-loop tank (meets local discharge standards); dual-stage deodorization aligns with BRI regional environmental rules.
Ideal Applications
Small-to-large towns, county-level transfer stations, suburban sanitation hubs, large residential/commercial complexes, medium industrial parks, and key waste projects in BRI countries (e.g., Malaysia, Bangladesh, Uzbekistan, Ethiopia)—replacing obsolete open dumps and low-performance compactors in suburban and medium industrial areas.
Why Choose This Model?
A best-selling mid-range flagship for emerging markets, it balances performance and affordability. The dual-bin design ensures non-stop operation, while the energy-efficient hydraulic system and extended maintenance intervals control long-term costs. Built to withstand harsh climates and require minimal technical expertise, it’s the top choice for municipal authorities, private operators, and small-scale PPPs—delivering reliable performance, tangible cost savings, and long-term operational value.
Product Specification
Parameter
Specification
Daily Processing Capacity
50-100 TPD / 100-150 TPD
Compression Ratio
3.8:1
Compacted Waste Density
1.05 t/m³
Compaction Force
120-180 tons
Cycle Time
90-150 seconds
Energy Consumption per Cycle
15-22 kW/h
Maintenance Interval
5 months
Bin Loading Time
≤75 seconds/bin
Operating Temperature Range
-8℃ to 48℃
Noise Level
≤73 dB
Main Structure Material
Q345 high-tensile steel
Feed Hopper Capacity
8-12 m³
Sewage Treatment
Closed-loop collection + filtration system
Deodorization System
Activated carbon + spray dual-stage deodorization
Safety Standards
ISO 14121, ANSI/ASME safety compliance
Payback Period
3-5 years
Product Overview
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
1999
Total Annual:
10000000-15000000
Employee Number:
101~200
Ecer Certification：
Verified Supplier
Founded in August 1999, Bioclean Machinery is a national high-tech enterprise specializing in the design, production, sales and service of sanitation equipment (sanitation-specific vehicles, garbage compression equipment, and sewage and odor treatment equipment etc.). It holds more than 30 inventio...
Founded in August 1999, Bioclean Machinery is a national high-tech enterprise specializing in the design, production, sales and service of sanitation equipment (sanitation-specific vehicles, garbage compression equipment, and sewage and odor treatment equipment etc.). It holds more than 30 inventio...
