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SMARTWEIGH INSTRUMENT CO.,LTD

  • China ,Jiangsu
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China Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
China Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

  1. China Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
  2. China Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
  3. China Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

  1. MOQ: 1 set
  2. Price: Negotiation
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Supply Ability 2000 set per month
Delivery Time 10-30days
Packaging Details Caron box
Product Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
Detection Capability Underweight/Overweight, missing components, packaging defects
False Rejection Rate <0.5% (self-optimizing via continuous learning)
Humidity Tolerance 10% – 95% (non-condensing)
Vibration Resistance <0.5 m/s² (AI compensates for minor disturbances)
Communication Protocols Ethernet, Wi-Fi, RS-485, Bluetooth (for mobile config)
Certifications FDA 21 CFR Part 11, EU Weights & Measures Directive (MID), GMP, ISO 9001/13485
Training Data Requirements 500–5,000 samples for initial model calibration
Adaptive Learning Auto-updates weights/parameters based on new data
Predictive Maintenance Alerts for belt wear, motor faults, or calibration drift
Brand Name
Model Number Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
Place of Origin CHINA

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Product Specification

Supply Ability 2000 set per month Delivery Time 10-30days
Packaging Details Caron box Product Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
Detection Capability Underweight/Overweight, missing components, packaging defects False Rejection Rate <0.5% (self-optimizing via continuous learning)
Humidity Tolerance 10% – 95% (non-condensing) Vibration Resistance <0.5 m/s² (AI compensates for minor disturbances)
Communication Protocols Ethernet, Wi-Fi, RS-485, Bluetooth (for mobile config) Certifications FDA 21 CFR Part 11, EU Weights & Measures Directive (MID), GMP, ISO 9001/13485
Training Data Requirements 500–5,000 samples for initial model calibration Adaptive Learning Auto-updates weights/parameters based on new data
Predictive Maintenance Alerts for belt wear, motor faults, or calibration drift Brand Name
Model Number Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing Place of Origin CHINA
High Light AI-driven smart checkweigher systemsmanufacturing checkweigher with quality controlMettler Toledo load cell checkweigher

Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing


Overview

Smart Checkweigher Systems with AI-Driven Quality Control represent an advanced evolution in manufacturing quality assurance. These systems integrate high-precision weighing technology with artificial intelligence (AI) and machine learning (ML) to ensure product weight compliance, detect anomalies, and optimize production efficiency. By leveraging real-time data analytics and adaptive learning, they minimize waste, reduce errors, and enhance overall product consistency.


Key Features & Capabilities

  1. High-Speed Precision Weighing

    • Utilizes ultra-sensitive load cells and dynamic weighing mechanisms to measure product weight with extreme accuracy (±0.1g or better, depending on application).

    • Capable of handling high-throughput production lines (up to 600+ items per minute).

  2. AI-Powered Anomaly Detection

    • Employs machine learning algorithms to analyze weight distribution trends and identify deviations (underweight, overweight, or irregular packaging).

    • Self-improving models reduce false rejections by learning from historical data.

  3. Real-Time Process Optimization

    • AI dynamically adjusts calibration based on environmental factors (temperature, vibration) to maintain accuracy.

    • Predictive analytics detect potential equipment wear or drift before failures occur.

  4. Automated Rejection & Sorting

    • Integrated reject mechanisms (pneumatic arms, diverters) automatically remove non-compliant products from the line.

    • Supports multi-stage sorting based on weight thresholds and quality parameters.

  5. Seamless Integration with Industry 4.0

    • IoT-enabled for remote monitoring and control via cloud platforms (e.g., AWS, Azure).

    • Compatible with MES (Manufacturing Execution Systems) and ERP software for end-to-end traceability.

  6. Advanced Reporting & Analytics

    • Generates real-time dashboards with KPIs (rejection rates, OEE) and trend analysis.

    • Provides root-cause diagnostics for production bottlenecks.

Applications Across Industries

  • Food & Beverage: Ensures portion control compliance (e.g., snacks, meat, canned goods).

  • Pharmaceutical: Verifies tablet/capsule weight for dosage accuracy (GMP compliance).

  • Cosmetics & Chemicals: Detects fill-level inconsistencies in bottles/tubes.

  • E-commerce & Logistics: Prevents shipping errors by validating parcel weights.



Specifications:


Parameter Specification
Weighing Range 0.1g – 50kg (customizable based on application)
Accuracy ±0.1g to ±1g (depends on speed & product type)
Maximum Throughput 100 – 600 items/minute (adjustable for line speed)
Minimum Product Length 10mm – 500mm (configurable belt width)
AI Model Deep Learning (CNN/RNN) for anomaly detection
Detection Capability Underweight/Overweight, missing components, packaging defects
False Rejection Rate <0.5% (self-optimizing via continuous learning)
Data Logging CSV, SQL, Cloud (AWS IoT, Azure)
Integration REST API, OPC UA, MQTT, PLC (Siemens, Allen-Bradley)
Power Supply 110V/220V AC, 50/60Hz
IP Rating IP65 (dust/water-resistant) or IP69K (food/pharma-grade)
Operating Temperature 0°C to 45°C (optional cooling/heating for extremes)
Belt Width 100mm – 600mm (standard/custom)
HMI (Human-Machine Interface) 7"–15" touchscreen with real-time analytics dashboard
Safety Features Emergency stop, overload protection, guard rails
Rejection Mechanism Pneumatic pusher, diverter arm, or drop gate
Conveyor Type Stainless steel (304/316), modular belt or chain-driven


Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Seller

  • Year Established:

    2005

  • Total Annual:

    500-1000

  • Employee Number:

    50~100

  • Ecer Certification:

    Verified Supplier

SMARTWEIGH INSTRUMENT CO.,LTD , established over 15 years, which is one of the largest manufacturers and exporter in China. Our workshop occupy 20,000 square meters and located in a very convenient and beautiful city, Changzhou, it is close to Shanghai and only take one hour by high speed railway. ... SMARTWEIGH INSTRUMENT CO.,LTD , established over 15 years, which is one of the largest manufacturers and exporter in China. Our workshop occupy 20,000 square meters and located in a very convenient and beautiful city, Changzhou, it is close to Shanghai and only take one hour by high speed railway. ...

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Get in touch with us

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  • SMARTWEIGH INSTRUMENT CO.,LTD
  • Longhu Road 1# , Jintan City, Chanzhou, Jiangsu, China
  • https://www.roadweighbridge.com/

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