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Compact Robotic Grinding Machine For Aluminum Bump
Compact Robotic Grinding Machine For Aluminum Bump
Precision & Consistency — Groove-Safe Deburring, Part After Part
An O-ring groove is 2-3 mm wide with a sealing surface that tolerates no damage. Manual deburring of grooves is slow, inconsistent, and one slip away from a leak.
Closed-loop force control removes the flash without loading the groove walls — the tool lifts the moment burr is gone.
±0.05 mm repeatability and recipe-locked programs deliver identical edge break from first part to end of shift.
No over-grind on machined faces, no burn on cast surfaces, no groove-wall damage — verified by leak test and profile measurement.
The groove is for the seal — the cell protects it.
Efficiency — Fit Beside the Line, Not Across the Aisle
Compact doesn't mean slow.
Cycle times engineered to keep pace with your casting or machining output — from a small pump cover at seconds to a large housing at minutes.
Two-station turntable loads/unloads while the robot works — zero robot idle time in the same footprint.
Lights-out option: load a tray before you leave, collect finished housings in the morning.
Small footprint. Full-shift throughput.
Flexible Changeover — One Cell, a Family of Pump Housings
Pump housings come in families — different bore sizes, port angles, flange patterns.
Recipe-based programming stores every model; changeover is a part-number call, not a retool.
Quick-change fixtures and zero-point clamping handle bore diameters and port orientations across the family in minutes.
Teach-pendant jogging and offline programming let your process engineers tune new models without a robot specialist on site.
New pump model? It's a program, not a project.
Surface Integrity — Protect the Grooves That Make the Seal
The difference between a pump that leaks and one that seals is decided in the grooves and the machined faces.
O-ring groove walls stay untouched: no nicks, no over-cuts, no flash residue — the surfaces that carry the seal survive the process intact.
Machined flange faces and bore openings are protected from tool contact beyond the burr.
Fluid channels stay clean: no chips, no swarf, no media residue carried into the pump cavity.
Surfaces that seal, channels that stay clean.
Cost & ROI — The Cell That Fits the Budget and the Floor
The two biggest costs in pump deburring are manual groove cleaning and floor space. This cell attacks both.
Replaces 1-2 manual deburring positions — the groove-cleaning job nobody wants and everyone does differently.
Compact footprint means no new building, no rearranged production hall: the cell goes where the bench already is.
Scrap and rework from groove damage and missed burrs drop to near zero.
No new floor space. No polisher shortage. No groove scrap.
Automation & Integration — Tray In, Clean Part Out
Tray-based or conveyor feed integrates with your existing line; PLC handshake and MES connectivity are standard.
Vision-guided placement confirms part position before the first pass — tolerant of tray and fixture variation.
Cell guarding to ISO 10218 with interlocked doors, plus dust extraction for abrasive media.
Frequently Asked Questions
How do you deburr an O-ring groove without damaging the sealing walls?
Closed-loop force control reads contact pressure in real time — the flash is removed and the tool lifts before the groove wall is loaded. Groove-safe tooling geometry matches the groove profile. We validate with a before/after profile measurement and a leak test on your actual part.
How compact is the cell, really?
The typical footprint is m² — comparable to the manual bench it replaces, with all tooling and dust extraction inside the cell envelope. Site-specific layouts are drawn in the proposal.
What size of pump housing can it handle?
Work envelope up to mm with payload up to kg — covering small pump covers up to large multi-port housings. Send us your drawing and we confirm in the cycle-time study.
Can the same cell process different pump models?
Yes. Recipe-based programming stores each model — bore size, port angles, flange pattern are program parameters. Quick-change fixtures swap in minutes, and your process engineers can tune new models via teach pendant.
What about the internal channels — do chips get left inside?
No. Channel openings are deburred with dedicated tool paths, and the process is designed so no chips, swarf or media residue enters the cavity. Finished housings leave the cell clean — verified before they reach assembly.
How long is the payback?
Typically 12-18 months, driven by reduced manual labor, lower groove-damage scrap and fewer missed-burr returns. We model it with your actual labor cost, scrap rate and shift plan.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2010
Total Annual:
150000-1000000
Employee Number:
80~105
Ecer Certification：
Verified Supplier
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