| Supply Ability | 5sets per month |
| Safety Features | Emergency stop, safety interlocks, light curtains |
| Dimensions | Custom-Made |
| Payment Terms | T/T |
| After-sales Service Provided | Engineers,Online support,Video Technical Support |
| Polishing work piece material | Copper parts,zinc alloy, aluminum alloy, ABS plastic |
| Packaging Details | wooden cases |
| Polishing Tool | Buffing wheel with polishing compound |
| Control System | PLC and CNC integrated control |
| Application | Sanitary Faucet,Hardware,Kitchen accessory,etc |
| Delivery Time | 2.5 months |
| Name | Robotic Deburring and Polishing Machine |
| Programming | Offline programming supported |
| key Selling Points | Easy To Operate, High Safety Level, Eco-Friendly, High Rigidity, High-Accuracy |
| Cycle Time | Depends on part complexity, typically 30-120 seconds |
| Certification | CE |
| Place of Origin | China |
| Brand Name | Kingstone |
View Detail Information
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Product Specification
| Supply Ability | 5sets per month | Safety Features | Emergency stop, safety interlocks, light curtains |
| Dimensions | Custom-Made | Payment Terms | T/T |
| After-sales Service Provided | Engineers,Online support,Video Technical Support | Polishing work piece material | Copper parts,zinc alloy, aluminum alloy, ABS plastic |
| Packaging Details | wooden cases | Polishing Tool | Buffing wheel with polishing compound |
| Control System | PLC and CNC integrated control | Application | Sanitary Faucet,Hardware,Kitchen accessory,etc |
| Delivery Time | 2.5 months | Name | Robotic Deburring and Polishing Machine |
| Programming | Offline programming supported | key Selling Points | Easy To Operate, High Safety Level, Eco-Friendly, High Rigidity, High-Accuracy |
| Cycle Time | Depends on part complexity, typically 30-120 seconds | Certification | CE |
| Place of Origin | China | Brand Name | Kingstone |
| High Light | Precision Robotic Deburring And Polishing Machine ,Polishing Machine for Engine Cylinder Heads ,Cylinder Head Deburring And Polishing Machine | ||
Manual deburring and polishing of aluminum die-cast engine cylinders presents significant challenges. Raw castings typically feature aggressive flash, rough fin surfaces, and oxidized textures. Traditional methods rely on skilled technicians working in challenging conditions with metallic dust and high-frequency vibration to access deep cooling fins and exhaust ports. This manual approach often results in inconsistent quality and elevated scrap rates.
At KINGSTONE, we've developed a Digital Artisan solution. Our Integrated Robotic Workcell translates the nuanced techniques of master craftsmen into an automated system that delivers consistent, high-quality results with absolute precision.
Our system functions as a coordinated team of specialized components working in perfect harmony to treat every engine component with precision and care.
| Component | Design Philosophy | Operational Value |
|---|---|---|
| The Agile Backbone 6-Axis Industrial Platform (20kg-210kg) | Relentless Grace | Effortlessly navigates deep-drawn cooling fins and internal exhaust ports with fluid, constant motion |
| The Haptic Mind Active Force Control (AFC) System | Tactile Intelligence | Senses metal surface at 1000Hz, ensuring uniform material removal without substrate damage |
| The Versatile Artisan Multi-Head Tool Changer (Grinding/Buffing) | Adaptive Strength | Seamlessly transitions from aggressive gate removal to delicate surface refinement in single cycle |
| The Safety Sanctuary HSE Environmental Enclosure | A Breath of Fresh Air | Contains noise and hazardous metallic dust, creating clean and professional workspace |
Our system calibrates every processing variable to your part's unique requirements, ensuring optimal corrosion resistance and overall quality in every production cycle.
| Performance Metric | Manual Processing Challenges | KINGSTONE Robotic Advantages |
|---|---|---|
| Surface Integrity | Vulnerable to human inconsistency and fatigue | Metric-Driven Perfection - Every cylinder matches approved master sample specifications |
| Geometric Accuracy | Inconsistent rounding on fins and ports | Path-Perfect Geometry - Ensures crisp side profiles and uniform fin spacing |
| Material Waste | 10-15% scrap rate from over-polishing | Active Force Control regulates pressure to ±0.1N, reducing scrap to near zero |
| Production Logic | Output declines throughout extended shifts | Relentless Throughput - Consistent output regardless of shift duration |
Our comprehensive implementation process ensures seamless transition from technical challenge to operational production line:
| Feature | Details |
|---|---|
| Robot Type | 6-Axis Heavy-Duty Industrial Robot (Payload 20kg - 210kg) |
| Surface Finish | Capable of Ra < 0.05μm (High-Gloss Automotive Finish) |
| Control System | PLC + Real-Time Haptic Force-Feedback Logic |
| Cycle Time | 30 - 90 seconds (Highly dependent on part complexity) |
| Compliance | CE Certified, ISO 9001, ATEX Optional (for explosive dust) |
Company Details
Business Type:
Manufacturer
Year Established:
2010
Total Annual:
150000-1000000
Employee Number:
80~105
Ecer Certification:
Verified Supplier
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