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Zhejiang Kingstone Robot & Technology Co., Ltd.

  • China,Wenzhou ,Zhejiang
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China Precision Robotic Deburring And Polishing Machine For Finned Aluminum Engine
China Precision Robotic Deburring And Polishing Machine For Finned Aluminum Engine

  1. China Precision Robotic Deburring And Polishing Machine For Finned Aluminum Engine
  2. China Precision Robotic Deburring And Polishing Machine For Finned Aluminum Engine
  3. China Precision Robotic Deburring And Polishing Machine For Finned Aluminum Engine

Precision Robotic Deburring And Polishing Machine For Finned Aluminum Engine

  1. MOQ: 1
  2. Price: 65000-85000
  3. Get Latest Price
Supply Ability 5sets per month
Safety Features Emergency stop, safety interlocks, light curtains
Dimensions Custom-Made
Payment Terms T/T
After-sales Service Provided Engineers,Online support,Video Technical Support
Polishing work piece material Copper parts,zinc alloy, aluminum alloy, ABS plastic
Packaging Details wooden cases
Polishing Tool Buffing wheel with polishing compound
Control System PLC and CNC integrated control
Application Sanitary Faucet,Hardware,Kitchen accessory,etc
Delivery Time 2.5 months
Name Robotic Deburring and Polishing Machine
Programming Offline programming supported
key Selling Points Easy To Operate, High Safety Level, Eco-Friendly, High Rigidity, High-Accuracy
Cycle Time Depends on part complexity, typically 30-120 seconds
Certification CE
Place of Origin China
Brand Name Kingstone

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  1. Product Details
  2. Company Details

Product Specification

Supply Ability 5sets per month Safety Features Emergency stop, safety interlocks, light curtains
Dimensions Custom-Made Payment Terms T/T
After-sales Service Provided Engineers,Online support,Video Technical Support Polishing work piece material Copper parts,zinc alloy, aluminum alloy, ABS plastic
Packaging Details wooden cases Polishing Tool Buffing wheel with polishing compound
Control System PLC and CNC integrated control Application Sanitary Faucet,Hardware,Kitchen accessory,etc
Delivery Time 2.5 months Name Robotic Deburring and Polishing Machine
Programming Offline programming supported key Selling Points Easy To Operate, High Safety Level, Eco-Friendly, High Rigidity, High-Accuracy
Cycle Time Depends on part complexity, typically 30-120 seconds Certification CE
Place of Origin China Brand Name Kingstone
High Light Precision Robotic Deburring And Polishing MachinePolishing Machine for Engine Cylinder HeadsCylinder Head Deburring And Polishing Machine
High-precision Robotic Deburring And Polishing Machine For Finned Aluminum Engine Cylinder Heads
Precision Redefined: Integrated Robotic Deburring & Polishing Solution for Complex Engine Components
The Invisible Struggle of the Finishing Floor

Manual deburring and polishing of aluminum die-cast engine cylinders presents significant challenges. Raw castings typically feature aggressive flash, rough fin surfaces, and oxidized textures. Traditional methods rely on skilled technicians working in challenging conditions with metallic dust and high-frequency vibration to access deep cooling fins and exhaust ports. This manual approach often results in inconsistent quality and elevated scrap rates.

At KINGSTONE, we've developed a Digital Artisan solution. Our Integrated Robotic Workcell translates the nuanced techniques of master craftsmen into an automated system that delivers consistent, high-quality results with absolute precision.


Robotic deburring and polishing machine processing engine cylinder heads
Humanized Architecture: An Elite Team in One Cell

Our system functions as a coordinated team of specialized components working in perfect harmony to treat every engine component with precision and care.

ComponentDesign PhilosophyOperational Value
The Agile Backbone
6-Axis Industrial Platform (20kg-210kg)
Relentless GraceEffortlessly navigates deep-drawn cooling fins and internal exhaust ports with fluid, constant motion
The Haptic Mind
Active Force Control (AFC) System
Tactile IntelligenceSenses metal surface at 1000Hz, ensuring uniform material removal without substrate damage
The Versatile Artisan
Multi-Head Tool Changer (Grinding/Buffing)
Adaptive StrengthSeamlessly transitions from aggressive gate removal to delicate surface refinement in single cycle
The Safety Sanctuary
HSE Environmental Enclosure
A Breath of Fresh AirContains noise and hazardous metallic dust, creating clean and professional workspace

The Mathematics of Perfection: Solving for Your ROI

Our system calibrates every processing variable to your part's unique requirements, ensuring optimal corrosion resistance and overall quality in every production cycle.

Performance Comparison: Manual vs. KINGSTONE Robotics
Performance MetricManual Processing ChallengesKINGSTONE Robotic Advantages
Surface IntegrityVulnerable to human inconsistency and fatigueMetric-Driven Perfection - Every cylinder matches approved master sample specifications
Geometric AccuracyInconsistent rounding on fins and portsPath-Perfect Geometry - Ensures crisp side profiles and uniform fin spacing
Material Waste10-15% scrap rate from over-polishingActive Force Control regulates pressure to ±0.1N, reducing scrap to near zero
Production LogicOutput declines throughout extended shiftsRelentless Throughput - Consistent output regardless of shift duration

Close-up view of robotic polishing process on engine components
Turnkey Implementation: From Blueprint to Commissioning

Our comprehensive implementation process ensures seamless transition from technical challenge to operational production line:

  • Intelligent Fixturing: Custom-designed fixtures prevent clamping marks on sensitive fins while ensuring absolute stability during high-speed operations
  • Virtual Commissioning (Digital Twin): Engine components are processed in virtual environment first to identify collisions and optimize cycle times
  • Facility Integration: Custom floor layout design ensures smooth material flow matching the polished surfaces we produce
  • Technical Documentation: Detailed "Process Maps" provide clear, logic-driven schematics explaining Ra target achievement

Strategic FAQ for Technical Buyers
Q: How does the system handle "Part-to-Part" variations in raw engine castings?
A: This is the primary strength of our Active Force Control (AFC). The robot senses metal resistance in real-time; if a fin is slightly thicker than the CAD model, the robot adjusts its Z-axis position instantly to maintain constant pressure, ensuring uniform finish despite casting variations.
Q: Do we need specialized robotic engineers for daily operation?
A: No. We provide Offline Programming (OLP) that generates tool paths directly from your CAD files (.STEP/.IGS). Daily operation requires only basic touch-screen training, allowing existing staff to manage the system with just 2-3 days of training.
Q: Can one cell handle different engine models or materials?
A: Absolutely. Through our Recipe-Driven Logic, you can switch between material profiles (different aluminum alloys or zinc) in minutes. The robot automatically loads appropriate tools and adjusts force parameters to match specific material requirements.

Technical specifications and operational overview of robotic polishing system
Technical Specifications
FeatureDetails
Robot Type6-Axis Heavy-Duty Industrial Robot (Payload 20kg - 210kg)
Surface FinishCapable of Ra < 0.05μm (High-Gloss Automotive Finish)
Control SystemPLC + Real-Time Haptic Force-Feedback Logic
Cycle Time30 - 90 seconds (Highly dependent on part complexity)
ComplianceCE Certified, ISO 9001, ATEX Optional (for explosive dust)

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2010

  • Total Annual:

    150000-1000000

  • Employee Number:

    80~105

  • Ecer Certification:

    Verified Supplier

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  • Zhejiang Kingstone Robot & Technology Co., Ltd.
  • NO 275 KAIFAQU RD, ECONOMICDEVELOPMENT ZONE,RUIAN ,WENZHOU CITY,ZHEJIANG PROVINCE,CHINA
  • https://www.roboticpolishingmachine.com/

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