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China factory - Zhejiang Kingstone Robot & Technology Co., Ltd.

Zhejiang Kingstone Robot & Technology Co., Ltd.

  • China,Wenzhou ,Zhejiang
  • Verified Supplier
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  3. Labor Saving Robotic Aluminum Polishing Machine Adaptive Force Control For Gear
China Labor Saving Robotic Aluminum Polishing Machine Adaptive Force Control For Gear
China Labor Saving Robotic Aluminum Polishing Machine Adaptive Force Control For Gear

  1. China Labor Saving Robotic Aluminum Polishing Machine Adaptive Force Control For Gear
  2. China Labor Saving Robotic Aluminum Polishing Machine Adaptive Force Control For Gear
  3. China Labor Saving Robotic Aluminum Polishing Machine Adaptive Force Control For Gear

Labor Saving Robotic Aluminum Polishing Machine Adaptive Force Control For Gear

  1. MOQ： 1
  2. Price： 65000-98000 USD
  3. Get Latest Price
Process Robotic Polishing and Brushing
Safety Features Emergency stop, safety guards, and sensors
Application Industy Grinding metal
Application Surface finishing and polishing of metal, plastic, and composite parts
Delivery Time 90 WORKING DAYS
Versatility Can Polish Various Shapes And Sizes
Material Stainless Steel
Payment Terms L/C,D/A,D/P,T/T
Environmental Eco-friendly Materials And Processes
Operating Temperature 0°C to 45°C
Flexibility High flexibility in operation
Voltage 220V/380V
Supply Ability 200-300 SETS PER YEAR
Durability Long-lasting Performance
Avaliable Materails Metal
Condition New
Packaging Details WOODEN CASES
Function polishing
Power Supply 220V/380V, 50/60Hz
Model Number KS-50000
Certification CE
Brand Name KINGSTONE
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Process Robotic Polishing and Brushing Safety Features Emergency stop, safety guards, and sensors
Application Industy Grinding metal Application Surface finishing and polishing of metal, plastic, and composite parts
Delivery Time 90 WORKING DAYS Versatility Can Polish Various Shapes And Sizes
Material Stainless Steel Payment Terms L/C,D/A,D/P,T/T
Environmental Eco-friendly Materials And Processes Operating Temperature 0°C to 45°C
Flexibility High flexibility in operation Voltage 220V/380V
Supply Ability 200-300 SETS PER YEAR Durability Long-lasting Performance
Avaliable Materails Metal Condition New
Packaging Details WOODEN CASES Function polishing
Power Supply 220V/380V, 50/60Hz Model Number KS-50000
Certification CE Brand Name KINGSTONE
Place of Origin CHINA
High Light Labor Saving Robotic Aluminum Polishing Machine ，Adaptive Force Control Aluminum Polishing Machine ，Polishing Machine for Gear Shift Fork
Labor-Saving Robotic Aluminum Polishing Machine For Gear Shift Fork
Precision force-controlled robotic polishing system engineered for the complex Y-fork geometry of aluminum gear shift forks. Achieve consistent Ra ≤0.2 μm on all contact surfaces with one operator running multiple cells.
The Challenge with Gear Shift Fork Polishing
Gear shift forks present one of the most demanding surface finishing challenges in drivetrain manufacturing:
  • Complex 3D geometry – Y-shaped arms, curved inner bore, and narrow fork tips all require different tool orientations
  • Critical contact surfaces – the inner bore ID and fork tip faces must meet tight Ra and dimensional tolerances to prevent wear and shifting noise
  • High mix, high volume – automotive and commercial vehicle lines run dozens of fork variants; manual re-setup kills throughput
  • Labor intensity & ergonomics – polishing aluminum castings by hand exposes workers to dust, vibration, and repetitive strain
LR-POLISH GSF Series robotic polishing cell for gear shift forks
Product Overview
LR-POLISH GSF Series – 6-Axis Robotic Polishing Cell for Aluminum & Ductile Iron Gear Shift Forks
The LR-POLISH GSF Series is purpose-engineered for the fork geometry found in manual transmission, agricultural, and commercial vehicle gearboxes. A compliant robotic spindle follows every contour of the Y-arm, central bore, and tip pad surfaces – delivering mirror-grade or functional finish on demand, shift after shift.
Key Features
01 – Adaptive Force Control for Fork Geometry
The compliant end-effector maintains a user-defined contact force (2-25 N, ±0.3 N) regardless of casting dimensional variation. Arms, bore radius, and tip faces are polished in a single uninterrupted program – no fixture change.
02 – Multi-Surface Coverage in One Cycle
Surface Zone Tooling Typical Ra Achieved
Inner bore ID Cylindrical felt bob Ra ≤0.1 μm
Fork arm flats Radial bristle disc Ra ≤0.2 μm
Fork tip contact pads Cloth buff + compound Ra ≤0.15 μm
Outer casting body Flap wheel (deburr+finish) Ra ≤0.8 μm
03 – Rapid Program Changeover
Offline Programming (OLP) from STEP/IGES CAD. New fork variant loaded in < 8 minutes – no teach-by-hand. Store unlimited part programs in the controller library.
04 – Dual-Station Rotary Table
While the robot polishes one fork on Station A, the operator loads/unloads Station B. Zero idle robot time – effective cycle time per part: 90-150 seconds.
05 – Integrated Deburr + Polish in One Pass
Combine flash/parting-line deburring and surface polishing in a single program. Eliminate a separate deburring workstation and reduce WIP inventory.
06 – Aluminum-Safe Dust Extraction
Closed-cell polishing enclosure with filtered extraction compliant with ATEX/OSHA aluminum dust regulations. Operator exposure levels reduced by >95% vs. open manual polishing.
Compatible Fork Types
Fork Type Application
Y-type single rail shift fork Passenger car 5/6-speed MT
Double-arm selector fork Light commercial vehicle gearbox
Heavy-duty cast iron shift fork Truck & bus transmission
Agricultural shift fork Tractor PTO & main gearbox
Transfer case fork 4WD / AWD transfer unit
Aluminum die-cast shift fork EV 2-speed reducer
Why Manufacturers Choose LR-POLISH
Proven in Drivetrain Manufacturing
Deployed in transmission plants in Germany, Mexico, Thailand, and China – producing shift forks for OEM and Tier-1 supply chains.
Application Engineering – Before You Buy
Submit your fork drawing and Ra requirement. Our engineers deliver:
  • Simulated polishing path video
  • Guaranteed Ra target commitment
  • Cycle time estimate
  • ROI calculation
All at no cost for qualified inquiries.
Global Support Infrastructure
  • Spare parts warehoused in EU * North America * Southeast Asia
  • Remote HMI diagnostics (cloud-connected)
  • On-site service response: 48-72 hours in major markets
  • Training: on-site commissioning + online video library
Frequently Asked Questions
Q: Our fork has a very narrow tip pad – only 6 mm wide. Can the robot reach it?
A: Yes. We offer slim-profile bristle and felt tooling as narrow as 5 mm for tight fork tip geometries. Tooling selection is confirmed during the free application review.
Q: We run 12 different fork variants. Is it realistic to switch programs mid-shift?
A: Fully. Program changeover via HMI touchscreen takes under 2 minutes (operator selects part number; robot loads the stored path automatically). Physical fixture change for different fork sizes takes 5-8 minutes.
Q: Our forks are ductile iron, not aluminum. Does the system work?
A: Yes. The LR-POLISH GSF Series is dual-rated for aluminum alloy and ductile iron (QT450/QT600). Abrasive selection and force parameters are adjusted per material in the program.
Q: Can it integrate with our existing conveyor line?
A: Yes. The cell supports upstream/downstream conveyor interfacing via PROFINET or discrete I/O. Layout integration drawings are included in the application proposal.
Q: What is the minimum order / do you offer a pilot machine?
A: Single-cell orders are accepted. We also offer a 90-day pilot program for qualified high-volume manufacturers – contact us for eligibility.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory

  • Business Type:

    Manufacturer

  • Year Established:

    2010

  • Total Annual:

    150000-1000000

  • Employee Number:

    80~105

  • Ecer Certification：

    Verified Supplier

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Get in touch with us

  • Reach Us
  • Zhejiang Kingstone Robot & Technology Co., Ltd.
  • NO 275 KAIFAQU RD, ECONOMICDEVELOPMENT ZONE,RUIAN ,WENZHOU CITY,ZHEJIANG PROVINCE,CHINA
  • https://www.roboticpolishingmachine.com/

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