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Zhejiang Kingstone Robot & Technology Co., Ltd.

  • China,Wenzhou ,Zhejiang
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China All In One Robotic Grinding and Polishing Machine Force Control for Brass Valve
China All In One Robotic Grinding and Polishing Machine Force Control for Brass Valve

  1. China All In One Robotic Grinding and Polishing Machine Force Control for Brass Valve
  2. China All In One Robotic Grinding and Polishing Machine Force Control for Brass Valve
  3. China All In One Robotic Grinding and Polishing Machine Force Control for Brass Valve

All In One Robotic Grinding and Polishing Machine Force Control for Brass Valve

  1. MOQ: 1
  2. Price: 65000-98000 USD
  3. Get Latest Price
Payment Terms L/C,D/A,D/P,T/T
Polishingspeed Variable, up to 2500 RPM
Grindingspeed Variable, up to 3000 RPM
Workpiecesizerange 50mm to 500mm Diameter
Productname Robotic Grinding and Polishing Machine
Maximumloadcapacity 50 kg
Softwarecompatibility Supports CAD/CAM Integration
Delivery Time 90 WORKING DAYS
Robottype 6-Axis Articulated Robot
Controlsystem PLC with Touchscreen Interface
Powersupply 380V, 3 Phase, 50/60 Hz
Safetyfeatures Emergency Stop, Safety Light Curtains
Supply Ability 200-300 SETS PER YEAR
Automationlevel Fully Automated
Precision ±0.01 mm
Dimensions 2000mm x 1500mm x 1800mm
Packaging Details WOODEN CASES
Weight 1200 kg
Operatingairpressure 0.6 MPa
Model Number KS-60000
Certification CE
Brand Name KINGSTONE
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C,D/A,D/P,T/T Polishingspeed Variable, up to 2500 RPM
Grindingspeed Variable, up to 3000 RPM Workpiecesizerange 50mm to 500mm Diameter
Productname Robotic Grinding and Polishing Machine Maximumloadcapacity 50 kg
Softwarecompatibility Supports CAD/CAM Integration Delivery Time 90 WORKING DAYS
Robottype 6-Axis Articulated Robot Controlsystem PLC with Touchscreen Interface
Powersupply 380V, 3 Phase, 50/60 Hz Safetyfeatures Emergency Stop, Safety Light Curtains
Supply Ability 200-300 SETS PER YEAR Automationlevel Fully Automated
Precision ±0.01 mm Dimensions 2000mm x 1500mm x 1800mm
Packaging Details WOODEN CASES Weight 1200 kg
Operatingairpressure 0.6 MPa Model Number KS-60000
Certification CE Brand Name KINGSTONE
Place of Origin CHINA
High Light All In One Robotic Grinding and Polishing MachinePolishing Machine for Brass ValveBrass Valve Grinding And Polishing Machine
All-In-One Robotic Grinding and Polishing Machine for Brass Valve
The LR-GP-BV all-in-one robotic grinding and polishing machine consolidates two separate finishing operations into a single automated cell. Brass valve bodies undergo both grinding and polishing in one continuous, program-controlled cycle on the same fixture, eliminating the need for multiple machines, fixtures, and handling steps.
What "all-in-one" means: Valve bodies are loaded once, clamped once, and processed through all grinding and polishing phases without leaving the fixture. The robot automatically selects appropriate tools from the auto-change rack and executes each phase in sequence, delivering pre-plate mirror-finish bodies ready for chrome or nickel plating.
Key Features and Benefits
1. Single Fixture, Zero Re-handling
Grinding and polishing share the same fixture origin and coordinate frame:
  • Polishing follows the exact same surface path as grinding with no angular offset
  • Protected geometry stays protected through both operations
  • One load, one unload - no transfer conveyors or intermediate storage
Fixture repositioning error: 0 (single fixture throughout)
2. Protected Functional Geometry
Seat-face and thread-neck hard exclusion zones protect critical valve geometry:
  • Robot grinding path stops at defined boundaries from seat-face bore and thread crest
  • Force-limited contact prevents dimensional stock removal on brass
  • Polishing may cross zones with buffing wheels (removes roughness only)
Seat-face boundary clearance: [TBC] mm; Thread-neck clearance: [TBC] mm
LR-GP-BV Robotic Grinding and Polishing Machine in operation
3. In-line Porosity Detection
Optional vision system detects sandholes and porosity between grinding phases:
  • Bodies with defects are rejected before consuming polishing resources
  • Significant cost savings by catching defects before plating
  • Detection sensitivity: [TBC] mm pit diameter; False-positive rate: [TBC]%
4. Comprehensive Surface Coverage
Specialized tooling handles complex valve geometry:
  • Narrow-profile polishing wheels access shoulder fillets without touching threads
  • Complete hex-flat coverage for all six wrench surfaces
  • Recipe-activated phases for model-specific requirements
Hex-flat coverage: [TBC] A/F size range; Shoulder fillet radius minimum: [TBC] mm
Frequently Asked Questions
What does "all-in-one" mean - is this just a polishing machine with a grinding attachment?
No. All-in-one means grinding and polishing are part of a single continuous program on one machine, with the valve body held in one fixture throughout. The robot automatically changes between grinding and polishing tools via an automatic tool-change rack. Grinding phases are full-force, multi-pass, Ra-staged stock-removal operations, not light surface preparation.
Our valves have a seat taper inside. Won't grinding get near it?
No - the seat-face bore entry is a hard-excluded zone in the grinding recipe, with a [TBC] mm boundary clearance. The robot grinding path does not approach within that boundary. Polishing phases may cross the zone with buffing wheels (which remove roughness only, not dimension). Exclusion zone placement is confirmed with your valve drawings before finalizing the program.
We run both HPb59 and Pb-free brass on the same line. Can one machine handle both?
Yes. The alloy flag in the recipe automatically adjusts grinding force, belt speed, phase dwell, and polishing compound dosing for each alloy. HPb59 and Pb-free bodies run back-to-back with recipe selection only - no hardware changes or operator re-calibration required.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2010

  • Total Annual:

    150000-1000000

  • Employee Number:

    80~105

  • Ecer Certification:

    Verified Supplier

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  • Zhejiang Kingstone Robot & Technology Co., Ltd.
  • NO 275 KAIFAQU RD, ECONOMICDEVELOPMENT ZONE,RUIAN ,WENZHOU CITY,ZHEJIANG PROVINCE,CHINA
  • https://www.roboticpolishingmachine.com/

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