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Zhejiang Kingstone Robot & Technology Co., Ltd.

  • China,Wenzhou ,Zhejiang
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China Robotic Aluminum Polishing Machine For Wheel Hub
China Robotic Aluminum Polishing Machine For Wheel Hub

  1. China Robotic Aluminum Polishing Machine For Wheel Hub
  2. China Robotic Aluminum Polishing Machine For Wheel Hub
  3. China Robotic Aluminum Polishing Machine For Wheel Hub

Robotic Aluminum Polishing Machine For Wheel Hub

  1. MOQ: 1
  2. Price: 68000-102000 USD
  3. Get Latest Price
Delivery Time 90 working days
Powersupply 220V/380V
Suitableworkpiecesize Max 500mm diameter
Surface Roughness < 0.2μm (Mirror Polishing)
Robot Weight 20kg-100kg
Buffer Machine 1-2 set
Productname Robotic Aluminum Polishing Machine
Payment Terms L/C,D/A,D/P,T/T
Machine Type Robotic Polishing Machine
Surfacefinishquality Mirror Finish
Robot Brand ABB, KUKA, FANUC
Material Compatibility Aluminum
Powerconsumption 5kW
Supply Ability 200-300 sets per year
Operating Temperature 0°C to 45°C
Material Aluminum
Dimensions 2000mm x 1500mm x 1800mm
Controlsystem PLC Control
Packaging Details wooden cases
Brand Name Kingstone
Model Number KS-9000
Certification CE
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Delivery Time 90 working days Powersupply 220V/380V
Suitableworkpiecesize Max 500mm diameter Surface Roughness < 0.2μm (Mirror Polishing)
Robot Weight 20kg-100kg Buffer Machine 1-2 set
Productname Robotic Aluminum Polishing Machine Payment Terms L/C,D/A,D/P,T/T
Machine Type Robotic Polishing Machine Surfacefinishquality Mirror Finish
Robot Brand ABB, KUKA, FANUC Material Compatibility Aluminum
Powerconsumption 5kW Supply Ability 200-300 sets per year
Operating Temperature 0°C to 45°C Material Aluminum
Dimensions 2000mm x 1500mm x 1800mm Controlsystem PLC Control
Packaging Details wooden cases Brand Name Kingstone
Model Number KS-9000 Certification CE
Place of Origin China
High Light Robotic Wheel Hub Polishing Machine ,Aluminum Wheel Hub Polishing Robot ,Robotic Aluminum Polishing Machine
Turnkey 6-Axis Automated Buffing & Mirror Finishing Cell

Eliminate skilled labor shortages and inconsistent surface quality. Our turnkey robotic polishing system delivers repeatable Ra ≤ 0.05 μm mirror finishes across complex multi-spoke aluminum wheels — running 24/7 with active floating force control.

  • Consistent Mirror Finish: Active pneumatic/electric force compensation adapts to casting tolerances and spoke contours automatically without over-polishing edges.
  • High-Throughput Turnkey Cell: Handles 14" to 26" cast, flow-formed, and forged aluminum wheel hubs with quick-change pneumatic chuck tooling.
  • Zero-Programming Offline Pathing: Import 3D CAD/STEP models to generate collision-free polishing paths in minutes, plus automatic buffing wheel wear compensation.
  • Explosion-Proof & Enclosed Safety: Fully enclosed acoustic cabin compatible with wet or explosion-proof dry dust extraction for hazardous aluminum dust compliance (ATEX/NFPA standards).
  • Rapid ROI (8–14 Months): Replaces 3–4 manual polishers per shift while reducing scrap and rework rates below 0.5%.
Why Upgrade from Manual Wheel Buffing to Robotic Automation?
Production Factor Manual Wheel Polishing Our Robotic Wheel Hub Polishing Cell
Surface Consistency High variation between shifts; frequent edge burn-through or orange peel marks on spokes. 100% Repeatable Force & Speed: Uniform luster across rim lip, window pockets, and complex spoke edges.
Labor & EHS Risk Severe recruitment difficulty; high exposure to explosive aluminum dust, noise, and vibration injuries. 1 Operator for 3–4 Cells: Fully enclosed dust-tight booth protects workers and ensures EHS compliance.
Output & Uptime 15–25 wheels/shift per worker; productivity drops after 4 hours due to physical fatigue. 60–90+ Wheels/Day per Cell: Continuous 24/7 unmanned operation with automated compound application.
Changeover Time Requires days of retraining for new custom wheel designs. < 15 Minutes Changeover: One-click program recall and quick-release fixture clamping.
Engineered Specifically for Complex Aluminum Wheel Geometries
Feature 1: 6-Axis Heavy-Duty Robot + Dual/Multi-Stage Buffing Spindles

Equipped with an industrial 6-axis high-rigidity robot (payload 50 kg–210 kg depending on wheel size or tool-in-hand/part-in-hand configuration). The system integrates coarse sanding, medium cutting, and final mirror buffing spindles in a single workstation — completing the entire rough-to-mirror process in one clamping cycle.

Feature 2: Active Constant-Force Floating Compensation

Aluminum castings and forgings naturally have slight dimensional variations. Our closed-loop constant-force floating unit dynamically adjusts contact pressure (10 N–200 N adjustable) in real time. Whether polishing deep spoke windows, curved rim flanges, or center lug holes, the buffing wheel maintains exact pressure without rounding sharp aesthetic edges.

Feature 3: Automatic Wax/Compound Spraying & Wheel Wear Compensation
  • Solid/Liquid Compound System: Programmable high-pressure spray guns or automatic solid wax feeders apply exact amounts of polishing compound every N cycles, cutting consumable waste by up to 35%.
  • Auto-Compensation: As cloth buffs or sisal wheels wear down in diameter, the system automatically recalculates surface speed (RPM via VFD) and TCP offset to maintain identical cutting performance from a brand-new buff down to replacement.
Feature 4: Flexible Loading & Rotary Positioner Architecture

Available in two proven configurations based on your wheel weight and plant layout:

  1. Robot-Holds-Wheel (Part-in-Hand): Ideal for passenger car wheels (14"–22"). The robot manipulates the wheel against multiple stationary heavy-duty buffing heads for maximum angle flexibility.
  2. Robot-Holds-Spindle + Servo Rotary Table (Tool-in-Hand): Ideal for heavy commercial truck/bus forged aluminum wheels (22.5"–26"). The wheel rotates on a servo-synchronized turntable while the robot polishes inner and outer surfaces simultaneously.
Frequently Asked Questions
Robotic aluminum wheel hub polishing machine with 6-axis robot arm and enclosed buffing cabin
Q1: Can one robotic cell handle different wheel hub designs and sizes?

A: Yes. The pneumatic centering chuck features adjustable jaws to accommodate 14" to 26" wheels. For different spoke geometries, operators simply select the pre-programmed recipe on the HMI touchscreen. Switching between wheel models takes less than 15 minutes.

Q2: How does the machine reach deep window pockets and tight spoke corners?

A: By combining a 6-axis robot with a servo-controlled rotary axis (7th axis) and tapered/contoured buffing wheels, the system tilts and pivots the wheel hub at optimal angles, ensuring full contact inside narrow spoke windows where traditional 3-axis CNC polishers fail.

Q3: How do you handle hazardous aluminum dust during polishing?

A: Aluminum dust requires strict explosion prevention. Our enclosed workstation features negative-pressure airflow hooding directly behind each buffing spindle, available with either an Explosion-Proof Dry Dust Collector (with spark arrestor and flameless venting) or a Wet Scrubber System, depending on your local environmental regulations and residual compound oil levels.

Q4: Do our operators need advanced robot coding skills?

A: No. We provide an intuitive HMI touch panel for daily production (Start, Stop, Model Select, Wax Timer, Wheel Wear Reset). For new wheel models, our offline programming software generates paths directly from 3D CAD files, and we can also generate and upload new programs remotely for your team.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2010

  • Total Annual:

    150000-1000000

  • Employee Number:

    80~105

  • Ecer Certification:

    Verified Supplier

Zhejiang Kingstone Robot Technology Co., Ltd. (brand name: Kingstone) is a high-tech enterprise specializing in the integration of industrial robot systems, as well as the research, development, and manufacture of automation equipment. With a professional R&D team, the company is committed to... Zhejiang Kingstone Robot Technology Co., Ltd. (brand name: Kingstone) is a high-tech enterprise specializing in the integration of industrial robot systems, as well as the research, development, and manufacture of automation equipment. With a professional R&D team, the company is committed to...

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  • Zhejiang Kingstone Robot & Technology Co., Ltd.
  • NO 275 KAIFAQU RD, ECONOMICDEVELOPMENT ZONE,RUIAN ,WENZHOU CITY,ZHEJIANG PROVINCE,CHINA
  • https://www.roboticpolishingmachine.com/

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