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Qingdao Beishun Environmental Protection Technology Co.,Ltd

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China Small-sized φ30mm Screw Cold Feed Rubber Extruder for Precision Rubber
China Small-sized φ30mm Screw Cold Feed Rubber Extruder for Precision Rubber

  1. China Small-sized φ30mm Screw Cold Feed Rubber Extruder for Precision Rubber

Small-sized φ30mm Screw Cold Feed Rubber Extruder for Precision Rubber

  1. MOQ: 1set
  2. Price: Negotiable
  3. Get Latest Price
Supply Ability 30sets/month
Delivery Time 25day
Packaging Details wooden box
Daylight 600mm
Control Mode Automatic
Auto Automatic
Plunger Diameter 300mm
Material Aluminum alloy
Use Rubber Oil Seal Ring and Rubber Gasket
Packing FCL/LCL
Cylinder Material Cast Steel
Plunger Stroke 400mm
Heating Way Electrical
Platesize Customizable, e.g., 1000mm x 1000mm
Plunger Material Chilled cast iron
Type Column,PLC control
Pressure Mode Hydraulic cylinder
Working Layer 1,2,4
Coolingmethod Water Cooling
Drive Motor Power 25kW/6level
Motor 25
Mode Of Production Support Customization
Rubber Processed Rubber seal strip /Rubber house
Liner Hardness 950-1000HV
Machinetype Extruder
Application Rubber Profile Extrusion
Outputcapacity 30kg/h
Hs Code 84778000
Power Source Electric
Application Industries Manufacturing Plant
Process Material Rubber Granules machine
Brand Name Beishun
Model Number XJ-30
Certification ISO、CE
Place of Origin Qingdao

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Product Specification

Supply Ability 30sets/month Delivery Time 25day
Packaging Details wooden box Daylight 600mm
Control Mode Automatic Auto Automatic
Plunger Diameter 300mm Material Aluminum alloy
Use Rubber Oil Seal Ring and Rubber Gasket Packing FCL/LCL
Cylinder Material Cast Steel Plunger Stroke 400mm
Heating Way Electrical Platesize Customizable, e.g., 1000mm x 1000mm
Plunger Material Chilled cast iron Type Column,PLC control
Pressure Mode Hydraulic cylinder Working Layer 1,2,4
Coolingmethod Water Cooling Drive Motor Power 25kW/6level
Motor 25 Mode Of Production Support Customization
Rubber Processed Rubber seal strip /Rubber house Liner Hardness 950-1000HV
Machinetype Extruder Application Rubber Profile Extrusion
Outputcapacity 30kg/h Hs Code 84778000
Power Source Electric Application Industries Manufacturing Plant
Process Material Rubber Granules machine Brand Name Beishun
Model Number XJ-30 Certification ISO、CE
Place of Origin Qingdao
High Light φ30mm Screw Rubber ExtruderSmall-sized Cold Feed ExtruderCold Feed Rubber Extruder
Small-sized φ30mm screw cold feed rubber extruder

"Small-sized φ30mm screw cold feed rubber extruder" refers to a small rubber extruder with a 30mm screw diameter and a cold feed method. This is a very common and important piece of equipment in rubber product processing.

Below, I will explain in detail the characteristics, applications, and working principle of this equipment:

Core Concept Explanation:
Small-sized:

This refers to the relatively small overall size of the equipment and the screw specification. A φ30mm screw is considered a small extruder, suitable for laboratory research and development, small-batch production, precision micro-products, or educational applications.

Advantages:

Small footprint, low energy consumption, convenient material switching, low investment cost, making it ideal for new formulation testing, process parameter optimization, and small-order production.

φ30mm Screw:

This is the outer diameter of the screw, a core parameter of the extruder model, typically determining the machine's production capacity and output size range.

The screw's length-to-diameter ratio (L/D) is another key parameter. For cold-feed extruders, the L/D ratio is usually larger (e.g., 12:1 to 18:1) to ensure the rubber is adequately sheared, mixed, and plasticized without preheating.

Cold feed (Cold...) Feed:

This is the concept opposite to hot feed. The rubber compound fed into the extruder is an unheated, strip-shaped or block-shaped compound at room temperature or lower.

Working Principle:

The rubber compound is plasticized and homogenized entirely by the intense shearing, compression, and heating generated by the screw rotation within the barrel, and then extruded from the die.

Advantages:

Eliminates a separate hot refining process (such as open mill preheating), simplifying the process and saving energy.

More precise temperature control of the rubber compound, resulting in more stable product quality and better physical properties.

More suitable for processing temperature-sensitive or temperature-controlled rubber compounds (such as fluororubber, hydrogenated nitrile rubber, etc.).

Rubber Extruder Extruder:

Its core function is to convey, compress, melt, and homogenize solid rubber compound through a screw, and finally continuously extrude it through a specific shaped die to obtain a semi-finished rubber product with the desired cross-sectional shape.

Subsequently, it usually needs to be connected to a vulcanization production line (such as hot air tunnel, microwave vulcanization, salt bath vulcanization, or continuous vulcanization tank) for final vulcanization.

Main Application Areas
  • Miniature Sealing Strips: Small-sized O-rings, irregularly shaped sealing strips.
  • Wires and Cables: Extrusion of insulation and sheathing layers for small wires and cables.
  • Medical Catheters: Silicone or rubber catheters of various specifications.
  • Small Automotive Parts: Such as small oil lines, dust covers, etc.
  • Scientific Research Applications: In universities and research institutes, used for research on the processing performance of new materials and formulations.
  • Model Making and Handicrafts: Extruding rubber strips with specific cross-sections for special purposes.
Typical Equipment Components:
  • Drive System: Motor and gearbox, providing a stable and adjustable speed for the screw.
  • Extrusion System: The core component, including:
    • Barrel: Internally bored, with a heating/cooling jacket (usually electrically heated, water-cooled).
    • Screw: Designed specifically for cold-feed rubber, with a complex thread structure (such as main and auxiliary threads, pin type, etc.) to provide powerful shearing and mixing capabilities.
    • Die Head and Nozzle: Connected to the end of the barrel, determining the shape of the final extrudate. The type can be changed according to product needs.
  • Temperature Control System: Provides precise temperature control for each zone of the barrel and the die head, ensuring stable processing.
  • Control System: Modern equipment typically uses PLC or touchscreen control to set and monitor key parameters such as screw speed, temperature in each zone, and pressure.
  • Feeding Device: Usually a simple inclined bracket or conveyor belt, used to continuously feed the rubber strip into the feed port.
Selection and Usage Notes:
  • Screw L/D Ratio (L/D): Inquire about the specific value. A higher L/D ratio generally results in better plasticizing and mixing effects, but also higher power consumption.
  • Screw Structure: Is it a standard type, a main/auxiliary thread type, or a pin type? Pin-type barrels offer better mixing results.
  • Heating Power and Cooling Capacity: Ensure it meets your needs. Temperature requirements for processing rubber compounds.
  • Control precision: Temperature control precision and speed stability are key to ensuring extrusion quality.
  • Brand and after-sales service: Choose a reputable brand to ensure technical support, spare parts supply, and maintenance services.
  • Supporting equipment: Consider subsequent vulcanization equipment, traction devices, and cutting devices to form a complete production line.
Summary:

The small φ30mm cold-feed rubber extruder is a flexible, efficient, and energy-saving rubber processing equipment, particularly suitable for small-batch, multi-variety, and high-precision rubber profile extrusion tasks. It has significant advantages over traditional hot-feed methods in simplifying the production process and improving product quality consistency, making it an important tool in the modern rubber industry, especially in high-end precision and R&D fields.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Seller

  • Year Established:

    2010

  • Total Annual:

    4,000,000-5,500,000

  • Employee Number:

    25~40

  • Ecer Certification:

    Verified Supplier

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  • Qingdao Beishun Environmental Protection Technology Co.,Ltd
  • Add: No. 338 mingxi road, Huangdao district, Qingdao China,Postal code: 266400
  • https://www.rubber-machineries.com/

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