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XK-550 Type Rubber Mixing Mill With 100kg Per Batch Capacity
This industrial rubber mixing system combines a 110L Kneader with an XK-550 Open Mixing Mill for efficient two-stage processing, delivering superior mixing quality and production capacity of 100kg per batch.
Two-Stage Mixing Process Overview
This modern setup replaces labor-intensive single-stage mixing with an optimized two-phase approach:
Stage 1: 110L Kneader (Intermixer) for intensive mixing, blending, and plastication
Stage 2: XK-550 Open Mixing Mill for final mixing, homogenization, and sheet production
110L Rubber Kneader Specifications
This batch-type internal mixer serves as the primary workhorse for initial compound preparation:
Function: High-intensity mixing of polymers, fillers, oils, and chemicals
Capacity: 110L chamber (65-80kg actual batch weight)
Advantages: Faster mixing, superior dispersion, enclosed design reduces dust/fumes
Operation: Uses counter-rotating, intermeshing rotors in sealed chamber
XK-550 Open Mixing Mill Features
The finishing unit completes the mixing process and prepares material for downstream processing:
Function: Final mixing, homogenization, cooling, and sheeting
Capacity: 100kg per batch (550mm roll diameter × 1500mm length)
Key Processes: Dumping, blending, sheeting, and cooling
Operation: Uses counter-rotating rolls with differential speeds/temperatures
Standard Rubber Mixing Workflow
Precise weighing of all raw materials
Rubber loading and mastication in kneader
Intensive mixing with additives in kneader
Masterbatch transfer to XK-550 mill
Final mixing and curative addition on mill
Sheeting and cooling process
Storage or feeding to downstream processes
System Advantages
High productivity with optimized labor requirements
Superior compound quality and consistency
Precise control over mixing parameters
Reduced manual labor compared to open mill-only systems
The 110L Kneader + XK-550 Open Mill combination delivers an optimal balance of productivity, quality, and versatility for professional rubber manufacturing facilities.
