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{"title":"Full Automatic Rubber Vulcanizing Press Machine with 45 Steel Heating Plates and","imgUrl":"https:\/\/img.chinax.com\/nimg\/4a\/69\/c46a2e1af8d62a5a631e748f6e56-200x200-1\/full_automatic_rubber_vulcanizing_press_machine_with_45_steel_heating_plates_and_cast_steel_cylinder_for_final_product_vulcanizing.jpg","attrs":{"Brand Name":"Beishun","Model Number":"XLB-1500X1500X1\/1200T","Certification":"ISO\/CE","Place of Origin":"Qingdao"}}
This heavy-duty industrial press is designed for high-volume production of rubber floor tiles, pavers, or mats, featuring efficiency and output maximization.
Key Features Breakdown
1. 200-ton Pressure
What it means: The press generates a clamping force of 200 tons (approximately 1.96 million Newtons)
Benefits for Floor Tiles:
Density and Durability: Ensures complete compression of rubber composite, eliminating air voids for consistent density and structural integrity
Surface Finish: Produces smooth, consistent surfaces with sharp pattern definition
2. Double-layer Design
What it means: Two separate, stacked pressing cavities within a single frame
Benefits for Floor Tiles:
Doubled Output: Produces two complete sets of floor tiles per curing cycle
Space & Energy Efficiency: More efficient than running two separate presses, saving factory space and reducing energy per tile
3. Rubber Floor Tile Mold
What it means: Designed for specific tile sizes, shapes, and surface textures
Implications: Large molds often feature multi-cavity designs, potentially producing 4-8 tiles per layer
4. Machine Specifications
PLC Control System: Manages complex pressing cycles for both layers
Hot Plate Heating: Embedded electric elements ensure even heat distribution
Robust Frame: Four-column or multiple rod design withstands 200-ton force
Comparison with 500-ton 3RT Handle Press
Feature
500-ton 3RT Handle Press
200-ton Double-layer Tile Press
Primary Product
Rubber Handles (3D, intricate)
Rubber Floor Tiles (2.5D, large surface area)
Clamping Force
500-ton (Higher force for intricate details)
200-ton (Sufficient for compressing flat tiles)
Key Feature
3RT Guide Rods (Precision)
Double-layer Stack (Productivity)
Production Goal
High consistency for complex parts
Maximum output for simpler, larger parts
Mold Type
Smaller, often single-cavity
Large, often multi-cavity
Automation
Semi-automatic (loading/unloading)
Semi or fully automatic with robotic loading
Rubber Floor Tile Production Process
Loading: Pre-weighed rubber compound loaded into both top and bottom molds
Cycle Start: Initiated via PLC control panel
Closing & Curing: 200-ton force and heat applied simultaneously to both layers
Opening & Demolding: Cured tiles removed from both molds
Cycle Repeats: Continuous process for high output rate
The 200-ton Pressure Double-layer Rubber Floor Tile Mold Press Machine is a productivity workhorse designed for high-volume manufacturing of flat or textured rubber tiles. Its double-layer design dramatically increases production capacity without requiring additional factory space or machines.
