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{"title":"380V Rubber Vulcanizing Press Machine with 0-300\u2103 Temperature Range and 0-25MPa","imgUrl":"https:\/\/img.chinax.com\/nimg\/9a\/94\/8c60df05308181de65a276793e35-200x200-1\/380v_rubber_vulcanizing_press_machine_with_0_300_e2_84_83_temperature_range_and_0_25mpa_pressure.jpg","attrs":{"Packaging Details":"Wooden box\/20GP\/40GP","Pressure Range":"0-25MPa","Vulcanizing Time":"0-999s","Heating Mode":"Electric Heating"}}
{"title":"Frame Type Rubber Vulcanizing Press Machine with PLC Control Customized","imgUrl":"https:\/\/img.chinax.com\/nimg\/d1\/d5\/7e2deb79bef345e3d2bbf91d451e-200x200-1\/frame_type_rubber_vulcanizing_press_machine_with_plc_control_customized_electrical_heating_for_rubber_products.jpg","attrs":{"Packaging Details":"Wooden box\/20GP\/40GP","Brand Name":"Beishun","Model Number":"XLB-1200X1200X2\/400T","Certification":"ISO\/CE"}}
{"title":"Mining Conveyor Belt Vulcanizing Press 200mm Cylinder Stroke Professional Type","imgUrl":"https:\/\/img.chinax.com\/nimg\/a2\/88\/5df8b4019d00c35a7b6a15ba95c9-200x200-1\/mining_conveyor_belt_vulcanizing_press_200mm_cylinder_stroke_professional_type.jpg","attrs":{"Packaging Details":"Wooden box\/20GP\/40GP","Brand Name":"Beishun","Model Number":"XLB-350\u00d7350\u00d72","Place of Origin":"Qingdao"}}
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Typical Application Scenarios for Rubber Ceramic Wear Liners
Rubber-backed ceramic wear liners are engineered for high-abrasion and high-impact service in mining, bulk material handling, and mineral processing plants. Common installation points include:
Conveyor transfer points and transfer chutes
Feed hoppers and receiving hoppers
Ore bunkers, storage bins, and silos
Crusher discharge chutes
Vibrating feeders and apron feeders
Mill discharge launders and chutes (ball mill, rod mill)
Hydrocyclones, slurry pipe elbows, and splitter boxes
Screen underflow chutes and deflector plates
Flotation cells and agitator tank linings
These liners are also widely used in coal-fired power generation, metallurgy, cement and aggregate production, sand and gravel plants, and bulk cargo port handling systems. They are suitable for two main working conditions: dry lump ore impact wear and wet slurry abrasive wear.
Production Process of Ceramic Rubber Composite Wear Liners
The following process applies to rubber-backed alumina ceramic wear liners produced on the 45 kgf/cm² hydraulic vulcanizing press.
Raw material preparation: Select alumina ceramic tiles (92% / 95% Al₂O₃), rubber compound (natural rubber / SBR), steel backing plate, and bonding agent.
Pre-treatment: Clean and sandblast the steel plate; wipe ceramic tiles to remove oil and dust for improved adhesion.
Ceramic tile arrangement: Arrange hexagonal or square ceramic tiles on the mould surface with small gaps reserved for rubber filling.
Mould loading: Place the treated steel backing plate into the vulcanization mould and lay the prepared rubber compound between the steel plate and ceramic tiles.
Hot vulcanization: Close the mould, apply pressure at 45 kgf/cm², and set the vulcanization temperature. The rubber is cross-linked under heat and pressure, tightly bonding ceramics, rubber, and steel plate into one integrated composite liner.
Cooling and demoulding: After the vulcanization cycle is complete, cool the mould and remove the finished liner.
Trimming, inspection, and packaging: Cut off excess flash rubber, verify bonding quality, flatness, appearance, and dimensions, then pack for shipment.
Rubber-backed ceramic wear liner composite panel produced on the hydraulic vulcanizing press.Finished ceramic rubber composite wear liner with hexagonal alumina tiles bonded to the steel backing plate.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Seller
Year Established:
2010
Total Annual:
6 million-6,500,000
Employee Number:
50~40
Ecer Certification:
Verified Supplier
Qingdao Beishun Environmental Protection Technology Co., Ltd. is engaged in Environmental protection machinery, rubber machinery R & D and manufacturing enterprises, located in the west coast of Qingdao ---- Jiaonan city, Qingdao Economic and Technological Development Zone, adjacent to the for...
Qingdao Beishun Environmental Protection Technology Co., Ltd. is engaged in Environmental protection machinery, rubber machinery R & D and manufacturing enterprises, located in the west coast of Qingdao ---- Jiaonan city, Qingdao Economic and Technological Development Zone, adjacent to the for...