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Qingdao Beishun Environmental Protection Technology Co.,Ltd

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China PLC Controlled Automatic Temperature Control EPDM/Butyl Rubber/NR Cold Feed
China PLC Controlled Automatic Temperature Control EPDM/Butyl Rubber/NR Cold Feed

  1. China PLC Controlled Automatic Temperature Control EPDM/Butyl Rubber/NR Cold Feed
  2. China PLC Controlled Automatic Temperature Control EPDM/Butyl Rubber/NR Cold Feed
  3. China PLC Controlled Automatic Temperature Control EPDM/Butyl Rubber/NR Cold Feed
  4. China PLC Controlled Automatic Temperature Control EPDM/Butyl Rubber/NR Cold Feed

PLC Controlled Automatic Temperature Control EPDM/Butyl Rubber/NR Cold Feed

  1. MOQ: 1 set
  2. Price: Negotiable
  3. Get Latest Price
Payment Terms L/C, T/T, Western Union
Supply Ability 20 sets per month
Delivery Time 360day
Packaging Details Wooden box /Container
Mode Of Production Support Customization
Warranty 1 Year
Hs Code 84778000
Port Qingdao port
Structure Vertical
Production Capacity 200kg/h
Screw Design Single-screw
Barrel Heating Power 55kw
Control System PLC
Temperature Control PID
Area 3.2*1.5*1.4m(L, W, H)
Guarantee Period 12 months
Weight designed
Brand Name BeiShun
Model Number XJ-90
Certification CE/ISO
Place of Origin Qingdao City

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C, T/T, Western Union Supply Ability 20 sets per month
Delivery Time 360day Packaging Details Wooden box /Container
Mode Of Production Support Customization Warranty 1 Year
Hs Code 84778000 Port Qingdao port
Structure Vertical Production Capacity 200kg/h
Screw Design Single-screw Barrel Heating Power 55kw
Control System PLC Temperature Control PID
Area 3.2*1.5*1.4m(L, W, H) Guarantee Period 12 months
Weight designed Brand Name BeiShun
Model Number XJ-90 Certification CE/ISO
Place of Origin Qingdao City

PLC Controlled Automatic Temperature Control EPDM/Butyl Rubber/NR Cold Feed Extruder

 

Here’s a detailed comparison of cold feed extruders for processing EPDM, Butyl Rubber (IIR), and Natural Rubber (NR), including key technical considerations and application-specific requirements:


Cold Feed Extruders for EPDM, Butyl Rubber (IIR), and Natural Rubber (NR)

Parameter EPDM Butyl Rubber (IIR) Natural Rubber (NR)
Extruder Type Typically cold feed (long L/D) Cold feed (modified design) Cold feed (common) or hot feed
Screw Design - Long L/D (12:1 to 20:1)
- High compression (1.8:1–2.5:1)
- Mixing sections for uniformity
- Medium L/D (10:1–15:1)
- Moderate compression (1.5:1–2:0:1)
- Low shear to avoid degradation
- Standard L/D (10:1–16:1)
- Moderate compression (1.6:1–2.2:1)
- Good mixing for NR compounds
Temperature Control - Precise cooling needed (EPDM is heat-sensitive)
- Barrel zones: 60–100°C
- Low processing temps (70–90°C)
- Avoid overheating (IIR degrades easily)
- Higher temps (80–110°C)
- NR flows better when warm
Feed System - Forced feed (EPDM is sticky)
- Pre-breaker rollers optional
- Sticky material: Ram feeder or grooved feed throat - Standard feed hopper (NR is easy to process)
Key Challenges - Poor melt flow (needs high pressure)
- Air entrapment (degassing needed)
- Low permeability (traps air)
- Slow extrusion rates
- High viscosity (needs proper screw design)
- Risk of scorching
Typical Products - Automotive seals
- Roofing membranes
- HVAC gaskets
- Tire inner liners
- Pharmaceutical stoppers
- Vibration dampers
- Tire treads
- Conveyor belts
- Rubber mats
Special Requirements - Vacuum extruder for air removal
- Smooth barrel surface
- Slow screw speed (avoid shear heat)
- Polished screw/barrel
- Anti-stick coatings (NR tends to adhere)

Key Takeaways

  1. EPDM Extruders:

    • Require high-pressure screws and vacuum degassing.

    • Need precise cooling to prevent scorching.

  2. Butyl Rubber (IIR) Extruders:

    • Low-shear design critical (IIR degrades easily).

    • Slow extrusion speeds improve product quality.

  3. Natural Rubber (NR) Extruders:

    • Standard cold feed extruders work, but anti-stick features help.

    • Higher temps improve flow but require scorch control.


Equipment Recommendations

  • For EPDM: Choose a vacuum cold feed extruder with a long L/D screw (e.g., 18:1).

  • For Butyl Rubber: Opt for a low-compression screw (1.5:1) with temperature-controlled zones.

  • For NR: Standard cold feed extruder works, but a grooved feed zone improves output.

Would you like specific machine models or further details on screw configurations?

 

In which industries is rubber cold feed mainly used?

 

Rubber cold feed extruders are widely used across industries where precise, efficient, and continuous rubber extrusion is required. Here’s a breakdown of the key industries and their applications:


1. Automotive Industry

  • Seals & Gaskets: EPDM for door/window seals, HVAC gaskets.

  • Hoses & Tubing: Silicone (MQ), NBR, or FKM for fuel, coolant, and air ducts.

  • Vibration Dampers: NR or IIR for engine mounts and bushings.

2. Tire Manufacturing

  • Tire Treads & Sidewalls: NR, SBR, and BR blends for cold feed extrusion.

  • Inner Liners: Butyl rubber (IIR) for air retention in tubeless tires.

3. Construction & Infrastructure

  • Roofing Membranes: EPDM for waterproofing sheets.

  • Expansion Joints: CR or NBR for bridge/road seals.

  • Cable Insulation: EPDM or XLPE for fire-resistant cables.

4. Industrial Rubber Products

  • Conveyor Belts: NR/SBR for mining and logistics.

  • Roller Coverings: PU or NBR for printing/packaging machinery.

5. Medical & Food-Grade Applications

  • Silicone Tubing: Biocompatible catheters, IV tubes.

  • Food Conveyor Belts: FDA-approved rubber compounds.

6. Oil & Gas

  • Seals & O-Rings: FKM/NBR for chemical/oil resistance.

  • Offshore Hoses: CR/CSM for saltwater/UV resistance.

7. Consumer Goods

  • Footwear: SBR/NR for shoe soles.

  • Sporting Goods: NR for bicycle grips, yoga mats.


Why Cold Feed?

✔ Energy Efficiency – No pre-heating required.
✔ Material Versatility – Handles synthetic (EPDM, NBR) and natural rubber.
✔ Precision – Better control for complex profiles (e.g., seals, hoses).

Industries avoiding cold feed: High-temperature vulcanizing (HTV) applications may prefer hot feed.

Need details on a specific sector? Let me know!

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Seller

  • Year Established:

    2010

  • Total Annual:

    4,000,000-5,500,000

  • Employee Number:

    25~40

  • Ecer Certification:

    Verified Supplier

Qingdao Beishun Environmental Protection Technology Co., Ltd. is engaged in Environmental protection machinery, rubber machinery R & D and manufacturing enterprises, located in the west coast of Qingdao ---- Jiaonan city, Qingdao Economic and Technological Development Zone, adjacent to the forme... Qingdao Beishun Environmental Protection Technology Co., Ltd. is engaged in Environmental protection machinery, rubber machinery R & D and manufacturing enterprises, located in the west coast of Qingdao ---- Jiaonan city, Qingdao Economic and Technological Development Zone, adjacent to the forme...

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  • Qingdao Beishun Environmental Protection Technology Co.,Ltd
  • Add.: No. 338 mingxi road, Huangdao district, Qingdao Postal code: 266400
  • https://www.rubber-machineries.com/

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