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55L Tipping Bucket Rubber Internal Mixer for Automatic Compound Rubber Mixing Line
This 55L tipping bucket rubber internal mixer is designed for efficient compound rubber mixing in automated production lines, offering precise control and reliable performance for industrial rubber processing applications.
Key Machine Specifications
Capacity: Determines the amount of rubber material processed per batch, with options ranging from 55L to 270L to accommodate various production scales
Rotor Speed: Typically operates at 20-100 rpm for optimal mixing efficiency while maintaining temperature control
Motor Power: Ranges from tens to hundreds of kilowatts, providing sufficient torque for demanding rubber compounds
Working Pressure: Adjustable pressure system (typically 0.6-0.8 MPa) ensures proper fusion of rubber and additives
Temperature Control: Maintains precise temperature range of 50-200°C to prevent rubber deterioration and ensure uniform mixing
Unloading Method: Features tipping bucket design with 140° tilting angle for efficient material discharge
Technical Specifications
Model
X(S)N-75*30
X(S)N-110*30
X(S)N-150*30
X(S)N-200*30
Total volume of mixing chamber (L)
175
250
325
440
Working volume of mixing chamber (L)
75
110
150
200
Main motor power (KW)
110
185
220
280
Tilting motor power (KW)
4.0
5.5
11
11
Tilting angle (°)
140
140
140
140
Rotation speed of rotor (front/rear) (r/min)
30/24.5
30/24.5
30/24.5
30/24.5
Pressure of compressed air (Mpa)
0.6~0.8
0.6~0.8
0.6~0.8
0.6~0.8
Pressure of cooling water (rubber mixing) (Mpa)
0.2~0.4
0.2~0.4
0.2~0.4
0.2~0.4
Pressure of heating vapor (plastic mixing) (Mpa)
0.5~0.8
0.5~0.8
0.5~0.8
0.5~0.8
Overall size (mm)
3760*2143*3135
4075*2712*3580
4200*3400*3900
4250*3400*4215
Common Troubleshooting Solutions
Main motor fails to start after shutdown: Check travel switches and electrical circuits for proper closure and functionality.
Roller continues rotating after emergency braking: Inspect brake belt wear and replace if necessary to restore proper braking torque.
Abnormal roller bearing temperature rise: Verify lubrication system operation and clear any oil flow obstructions.
Abnormal reducer bearing temperature: Check oil flow indicators, filter cleanliness, and cooling water circulation.
Unusual reducer operating sounds: Test lubricating oil purity and inspect gears or bearings for proper operation.
Roller vibration during operation: Examine coupling transmission components and verify roller bearing clearance specifications.
Excessive roller surface temperature: Inspect cooling water inlet/return systems and clear any rust from internal pipes.
Daily Maintenance Guidelines
Regularly inspect component accuracy and adjust if installation errors exceed specifications
Implement gradual heating and cooling procedures to prevent thermal shock damage
Monitor lubricating oil quality and maintain proper lubrication at all points
Avoid using emergency brake during normal shutdown to minimize brake belt wear
Prevent load-starting operations to avoid mechanical impact damage
Apply anti-rust oil to roller surfaces during extended shutdown periods
