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Intelligent Control 12 Inch Two Roll Silica Gel Mixing Mill
Custom-made industrial mixing mill designed for precision processing of silica gel, rubber, and plastic materials with advanced intelligent control systems.
Applications
This silica gel open two roll mixing mill is widely used in rubber and plastics industries for polymer mixing applications including PVC and color master batch processing.
Product Overview
Engineered for unmatched performance in masticating and kneading natural rubber, synthetic rubber, EVA, or PVC pellets with various chemical materials. Primarily used for plastic processing, hot milling, and mixing in rubber product manufacturing facilities.
Key Features
Automatic feeding oil or grease lubrication for easy maintenance and machine protection
Multiple roll constructions available: drilled roll, bored roll, grooved roll
Flexible roll nip adjustment: manual or electric options
Custom speed ratio design based on customer formulas and processing requirements
Rolls made from chilled cast alloy iron with hardness reaching 70HB
Annealed welded frame, frame cap, and base for stress relief
Integrated brake and emergency stop devices for personnel and equipment safety
Human-centered control system design ensuring labor safety
Intelligent Control System
PLC control system with intelligent control panel featuring:
Remote import of process recipes and data monitoring capabilities
Ethernet communication interface for MES integration
Capacity for up to 20 mixing steps with 20 recipe storage spaces
Reserved control points and Ethernet communication interface
Touch screen interface provided
Real-time data recording and export of kneading time, temperature, ram pressure, current, torque, and recipe code
Technical Specifications
Model
ZL-3018-76
ZL-3018-120
ZL-3018-160
ZL-3018-200
ZL-3018-230
ZL-3018-300
ZL-3018-400
Diameter of roll (mm)
76
120
160
200
230
300
400
Length of roller face (mm)
300
350
350
500
650
650
900
Mixing Capacity (kg)
0.002-0.6
0.002-2
0.002-2.8
0.002-5
0.005-10
1-15
5-30
Front roll surface speed (rpm)
19
19
19
19
19
19
19
Friction ratio
1:1.30
1:1.35
1:1.35
1:1.35
1:1.27
1:1.27
1:1.27
Roll gap range (mm)
0-3
0-6
0-6
0-8
0-12
0-12
0-15
Driving Power (KW)
1
1.5
2.2
7.5
11
30
37
Additional Specifications: Heating Mode: Electricity heating, Oil Heating (optional) Cooling Mode: Water Cooling (optional) Roll Temperature: Room temperature - 300℃ Roll Hardness: HRC 50 ~ 68 Temperature Accuracy: ±2℃ (high accuracy PID micro computer controller) Safety Device: 6 safety buttons with optional safety guard Power: 380V 3 phase 50-60hz
Our products are widely used across multiple industries including rubber and plastics, paper/carton/paperboard, cable and enamelled wire, textile/fabric, shoes/leather, food industry, and scientific research institutions. Equipment meets UL, ASTM, JIS, GB, ISO, TAPPI, EN, DIN, BS and other international standards.
Comprehensive Laboratory Solutions
We provide complete laboratory solutions including design, planning, renovation, equipment selection, installation, training, maintenance, and comparative testing management systems with one-stop authentication technology services.
Service Commitment
Two-year free maintenance for all equipment with lifetime maintenance support. Contact us for consultation and technical discussion.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2014
Total Annual:
1 Million-2.5 Million
Employee Number:
100~150
Ecer Certification：
Verified Supplier
We,Dongguan Zhongli instrument Technology Co., Ltd. Which Located in Dongguan, Guangdong, China. It is a collection development, research, production and sales of test equipment technology company.
Companies with technical support, marketoriented, fundamental human. Have a high level of professio... We,Dongguan Zhongli instrument Technology Co., Ltd. Which Located in Dongguan, Guangdong, China. It is a collection development, research, production and sales of test equipment technology company.
Companies with technical support, marketoriented, fundamental human. Have a high level of professio...
