TCP / IP Auto Optical Inspection Machine Megapixel Lens AOI Inspection Equipment

Product Specification

TCP / IP Auto Optical Inspection Machine Megapixel Lens AOI Inspection Equipment

Automotive Electronic SMT Line Equipment

PCB vacuum loader
PCB vacuum suction loader
Full-automatic nitrogen solder paste printer
Semi-automatic solder paste printer
Offline stencil cleaning machine
Online stencil cleaning machine
Solder paste mixer
Solder paste thawing machine
Stencil storage rack
Squeegee grinding machine
3D SPI solder paste inspection machine
SPI OK/NG sorting conveyor
PCB laser marking machine
High-speed pick-and-place machine
Multi-functional universal pick-and-place machine
Tray feeder
IC tray buffer machine
Feeder calibrator
Nozzle cleaning machine
Offline dispenser
Online automatic dispenser
Hot air lead-free air reflow oven
Nitrogen reflow oven
Vacuum reflow oven
Reflow profiler
Cooling buffer machine
2D/3D AOI automatic optical inspection machine
AOI NG sorting machine
X-Ray inspection machine
ICT in-circuit tester
FCT functional tester
Cutter-type depaneling machine
Laser depaneling machine
Punch-type depaneling machine
Curve depaneling machine
PCB automatic unloader
Standard conveyor
Double-layer buffer machine
Single-layer PCB buffer machine
Lifting conveyor
PCB flipping machine
PCB material frame
Plasma cleaning machine
Water-based PCB cleaning machine
Ultrasonic cleaning machine

THT Through-hole Insertion Line Equipment

Manual insertion belt line
Automatic axial component insertion machine
Automatic radial component insertion machine
Special-shaped component insertion machine
Vertical component insertion machine
PCB feeding conveyor
Automatic flux spraying machine
Wave soldering preheating oven
Single wave soldering machine
Dual wave soldering machine
Selective wave soldering machine
Solder slag recycling machine
Automatic lead cutting machine
Lead crushing machine
Water cooling conveyor
THT dedicated AOI machine
High-pressure water cleaning machine
Hot air drying tunnel
Defective product sorting station
Finished PCB unloader
PCB flipping conveyor
Inclined insertion assembly line

Conformal Coating Line Equipment

Online plasma surface cleaning machine
Solvent cleaning tunnel oven
Hot air pre-drying oven
Ion dust removal spraying machine
Full-automatic selective conformal coating machine
Three-axis spraying coating machine
Desktop offline coating machine
Pressure glue barrel
Glue valve
Metering pump system
Automatic shielding fixture pressing machine
IR infrared curing oven
UV ultraviolet curing tunnel oven
Hot air circulation curing oven
Low-temperature constant-temperature oven
Coating visual inspection machine
Coating thickness tester
Coating line loading & unloading conveyor
Dust-proof closed buffer unloader

SZ-X1 Offline SMT AOI Equipment Specification Product Introduction

1. AOI Working Principle

Adopt modern optical technology and digital camera technology to capture real-time images of workpieces. Images are analyzed and processed via computer and dedicated software to automatically generate inspection results.

2. Functions of AOI

•        Effective inspection rate of AOI: Over 99% (manual inspection rate: approx. 70%)

•        Labor reduction: 2–4 workers per production line with high inspection efficiency

•        Built-in SPC function to accurately count process defects for effective quality control

•        Far higher stability than manual inspection; significantly lower overall long-term operation cost

•        Enhance corporate strength and overall market competitiveness

3. Core Advantages

(1) Supported Inspection Items

•        Post-wave soldering DIP inspection: Excessive solder, insufficient solder, solder voids, short circuits, unexposed pins, etc.

•        SMT inspection: Missing components, offset components, wrong components, reversed polarity, damaged parts, contamination, insufficient solder, excessive solder, short circuits, cold solder joints, etc.

Defect types covered: Wrong capacitor/resistor, cold solder, missing parts, short circuit, offset, empty solder, terminal short circuit, unexposed pins, solder voids, etc.

(2) Powerful Software Functions

•        Color extraction & statistical analysis

•        Optical Character Recognition (OCR)

•        Color distance analysis

•        IC bridging detection

•        Black-and-white specific gravity analysis

•        Brightness analysis

•        Graph similarity analysis

•        CAD data import

•        SPC statistical function

•        Operator access level management

•        Barcode scanning

•        Offline programming

•        CAD data processing

•        Automatic bottom-side recognition & inspection

•        Multi-panel inspection

•        Multi-machine interconnection

•        Self-built component standard library

•        Export daily/weekly/monthly inspection reports

•        Connect multiple repair stations

(3) Precision Mechanical Structure Design

•        High-rigidity machine base with optimized gravity center for low vibration during operation, elegant appearance

•        Precision ball screws and linear guides

•        Precision automatic fixtures for fast and convenient PCB loading/unloading

•        Exquisite assembly craftsmanship to guarantee stable long-term operation

(4) Stable Electrical Control System

•        Mature and stable servo drive system

•        Reliable LS motion control

•        Advanced EPIX image capture & processing technology

•        Durable OMRON electrical components with long service life

•        LAAP high-flex drag chain cables (service life: 5–8 million cycles)

•        Stable circuit, easy maintenance and safe operation

(5) Scientific Light Source Design

•        FEILIPU LED light source

•        Precision machined structure to ensure accurate light irradiation angles

•        Strict brightness calibration & aging tests

•        Service life up to 50,000 hours

•        Triple-color light principle to distinguish component bodies and solder pads from different angles for precise inspection

II. Equipment Specifications & Configuration

1. Technical Specifications of SZ-X1 Offline SMT AOI

Note: AOI replaces unreliable manual inspection, accurately detects various defects in PCBA assembly and solder joints, reduces missed defects and customer complaints, lowers labor and scrap costs, improves production line efficiency, and provides quality data for process optimization, thereby meeting major clients’ automated factory audit standards.