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ZHANGJIAGANG CITY PEONY MACHINERY CO.,LTD

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China Continuous Pusher Centrifuge for Chemical Crystal Dewatering
China Continuous Pusher Centrifuge for Chemical Crystal Dewatering

  1. China Continuous Pusher Centrifuge for Chemical Crystal Dewatering
  2. China Continuous Pusher Centrifuge for Chemical Crystal Dewatering
  3. China Continuous Pusher Centrifuge for Chemical Crystal Dewatering
  4. China Continuous Pusher Centrifuge for Chemical Crystal Dewatering
  5. China Continuous Pusher Centrifuge for Chemical Crystal Dewatering

Continuous Pusher Centrifuge for Chemical Crystal Dewatering

  1. MOQ: 1 set
  2. Price: USD24000-80000/SET FOB Shanghai
  3. Get Latest Price
Packaging Details Standard export packings
Delivery Time 60-90 days after receive the deposit
Payment Terms T/T,L/C,West Union
Supply Ability 50 sets/month
Application Large capacity, Chemical Crystal Dewatering
Operation Automatic continuous
Technique Sulzer Echer Wyss
MOC SS316L, DSS
Bearing SKF
Capacity 3-20t/h output
Voltage 110v,220v,380v,440v,460v
Product Name Continuous Pusher Centrifuge for Chemical Crystal Dewatering
Place of Origin China
Brand Name Peony
Certification ISO
Model Number PP

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  1. Product Details
  2. Company Details

Product Specification

Packaging Details Standard export packings Delivery Time 60-90 days after receive the deposit
Payment Terms T/T,L/C,West Union Supply Ability 50 sets/month
Application Large capacity, Chemical Crystal Dewatering Operation Automatic continuous
Technique Sulzer Echer Wyss MOC SS316L, DSS
Bearing SKF Capacity 3-20t/h output
Voltage 110v,220v,380v,440v,460v Product Name Continuous Pusher Centrifuge for Chemical Crystal Dewatering
Place of Origin China Brand Name Peony
Certification ISO Model Number PP
High Light basket type centrifuge bag lifting centrifuge
Continuous Pusher Centrifuge for Chemical Crystal Dewatering
Description

Continuous Pusher Centrifuge for Chemical Crystal Dewatering is designed for continuous solid-liquid separation of chemical crystals, crystalline slurry, and crystallizer discharge slurry in chemical production lines.

In many chemical processes, crystals are formed through cooling crystallization, evaporation crystallization, reaction crystallization, or concentration. These crystals often carry mother liquor, soluble impurities, or process liquid after crystallization.

A pusher centrifuge removes free liquid through centrifugal filtration and continuously discharges the dewatered crystal cake before drying, cooling, screening, or packaging.


Typical Applications
  • Chemical crystal dewatering
  • Crystallizer discharge slurry separation
  • Mother liquor separation from chemical crystals
  • Chemical product cake washing and dewatering
  • Inorganic chemical crystal separation
  • Fertilizer crystal dewatering
  • Salt-type chemical crystal dewatering
  • Reaction crystallization product separation
  • Evaporation crystallization product dewatering
  • Chemical wet cake discharge before drying

What It Separates in Chemical Crystal Dewatering
Output Phase Typical Composition Main Purpose
Chemical Crystal Cake Product crystals, granular solids, crystalline wet cake Recover solid chemical product and reduce free liquid
Mother Liquor Process liquid containing dissolved salts, chemicals, or residual reactants Separate liquid from crystals for reuse, recovery, or treatment
Wash Liquor Washing liquid after product cake washing, if used Remove residual mother liquor or soluble impurities

The actual separation result depends on crystal size distribution, crystal shape, slurry concentration, liquid viscosity, screen opening, washing requirement, and operating parameters.


Why Chemical Crystal Dewatering Needs a Pusher Centrifuge

Chemical crystallization products often need stable dewatering before drying or further processing. If liquid carryover is too high, the plant may face:

  • High wet cake moisture
  • Higher dryer energy consumption
  • More mother liquor residue in the product
  • Lower product purity after drying
  • Unstable dryer feeding
  • Product loss in filtrate
  • Screen blockage or uneven cake formation
  • Higher load on downstream equipment
  • Inconsistent product quality

A pusher centrifuge continuously separates mother liquor from chemical crystals. When required, wash liquid can be sprayed onto the crystal cake to reduce soluble impurities or residual mother liquor.


How the Pusher Centrifuge Works in Chemical Crystal Dewatering

Chemical crystal slurry enters the centrifuge through the feed pipe and is distributed evenly onto the rotating screen basket.

Under centrifugal force, mother liquor passes through the screen opening and is collected as filtrate. Chemical crystals are retained on the screen surface and form a filter cake.

The pusher mechanism moves the crystal cake forward step by step. During this movement, the cake continues to lose liquid. If product washing is required, wash liquid can be sprayed onto the cake to remove residual mother liquor or soluble impurities.

Finally, the dewatered chemical crystal cake is discharged continuously from the basket end and sent to the dryer, cooler, screening machine, packaging section, or next process step.


Technical Parameter
Model PP-25 PP-40 PP-50 PP-60 PP-85
Diameter (mm) 200/251 290/360 438/500 560/630 738/820
Rotate speed (Max)(rpm) 3000 2500 2000 1360 1040
Stroke of Pusher Mechanism (times/min) 33-52 40-80 40-80 70-80 70-80
Main motor power (kw) 7.5 11-15 352-1140 286-1145 236-875
Main motor Protection class IP54/F1 IP54/F1 IP54/F1 IP54/F1 IP54/F1
Main motor Power supply 3 phase AC Customized 3 phase AC Customized 3 phase AC Customized 3 phase AC Customized 3 phase 380V/50HZ
Oil pump motor spec/Power(Kw) 4 NB4C100F SNE/A280 NB5D140F NBX6-F160F
Oil pump outflow(ml/turn) 100 100 480 140 180
Oil pump max pressure(Mpa) 2.5 2.5 2 8 8
Export Dimension(mm) 2155x1320x990 2346x1090x1006 3660x1420x2078 3127x1700x1955 3990x2000×1939
820x500x1650
Weight(kg) 1275 2600 4400 4860 6250

Main Advantages in Chemical Crystal Dewatering
Continuous Chemical Crystal Dewatering

The machine supports continuous feeding, filtration, washing, dewatering, and discharge in chemical production lines.

Lower Wet Cake Moisture

Centrifugal filtration removes free mother liquor from the crystal cake, helping reduce the load on downstream dryers.

Stable Crystal Cake Discharge

The pusher mechanism moves the cake forward step by step, supporting stable and continuous solids discharge.

Product Washing Available

Wash liquid can be added during cake transport to reduce mother liquor residue, soluble impurities, or surface contaminants.

Lower Product Loss

Proper screen opening and stable cake formation help reduce crystal loss in the filtrate.

Easy Integration with Crystallization Lines

The centrifuge can be connected with crystallizers, reactors, evaporators, dryers, coolers, screens, and packaging systems.

Custom Material and Screen Options

Wetted parts and screen segments can be selected according to corrosion, abrasion, crystal size, and process liquid composition.


Expected Results

Under suitable feed and operating conditions, the system can typically help achieve:

  • 3–12% wet cake moisture for many free-draining chemical crystals
  • 50–85% reduction in free liquid carryover before drying compared with untreated wet slurry.
  • 95–99.5% solid crystal recovery
  • 30–70% reduction of residual mother liquor in the cake when an effective cake washing system is used.
  • 15–40% reduction in downstream dryer load
  • More stable wet cake discharge before dryer, cooler, screening machine, or packaging section.
  • 8–24 hours/day continuous operation

Final performance depends on crystal size, particle shape, slurry concentration, liquid viscosity, screen opening, centrifugal force, washing condition, corrosion level, and operating parameters.


What Data Is Needed for Selection?

To recommend a suitable pusher centrifuge for chemical crystal dewatering, please provide:

  • Chemical material name
  • Processing capacity
  • Feed slurry concentration
  • Solids content
  • Crystal size distribution
  • Crystal shape
  • Mother liquor composition
  • Liquid viscosity
  • Feed temperature
  • pH value
  • Corrosion condition
  • Abrasion condition
  • Target cake moisture
  • Product washing requirement
  • Required product purity
  • Filtrate reuse or treatment requirement
  • Upstream process: crystallizer, reactor, evaporator, or washing tank
  • Downstream process: dryer, cooler, screen, or packaging
  • Required operating hours per day
  • Site voltage and control preference
  • Preferred material of construction
  • Required screen slot size, if known
  • Special safety requirement, if any

FAQ
What is this pusher centrifuge used for?

It is used for continuous dewatering and washing of chemical crystals after crystallization or reaction.

What types of chemical crystals can it handle?

It can handle free-draining crystalline products such as ammonium sulfate, sodium sulfate, sodium carbonate, sodium bicarbonate, potassium chloride, potassium sulfate, ammonium chloride, and other chemical crystals.

Can the crystal cake be washed inside the centrifuge?

Yes. Washing nozzles can be added to wash the cake and reduce residual mother liquor or soluble impurities.

How is it different from a decanter centrifuge?

A pusher centrifuge is a filtration centrifuge using a screen basket. It is suitable for crystals and granular solids. A decanter centrifuge is a sedimentation centrifuge and is more suitable for sludge-like or fine suspended solids.

Why is the screen segment important?

The screen segment controls filtration performance. Slot opening, material, surface smoothness, and manufacturing accuracy affect cake moisture, filtrate quality, product loss, and maintenance cost.


Contact Peony for Partnership

If you have customer resources or project opportunities in chemical crystal dewatering, crystallization product separation, inorganic chemical production, fertilizer crystal separation, or solid-liquid separation systems, Peony welcomes cooperation.

We support distributors, agents, and project partners with model selection, process advice, customized configuration, equipment manufacturing, installation guidance, spare parts, screen segment customization, and after-sales service.

Send us your material name, capacity, crystal size, solids content, mother liquor composition, and target cake moisture. Our team will help evaluate the suitable chemical crystal dewatering solution.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Distributor/Wholesaler,Exporter,Trading Company,Seller,Other

  • Year Established:

    1990

  • Total Annual:

    35Million -40Million

  • Employee Number:

    500~550

  • Ecer Certification:

    Verified Supplier

Basic Information Zhangjiagang City Peony Machinery Co., Ltd., founded as a special producing enterprise of separating equipment in 2008, is the well-known manufacturer and service provider of separation and filtration in China. Peony dedicated to solving the solid-liquid, liquid-liquid separat... Basic Information Zhangjiagang City Peony Machinery Co., Ltd., founded as a special producing enterprise of separating equipment in 2008, is the well-known manufacturer and service provider of separation and filtration in China. Peony dedicated to solving the solid-liquid, liquid-liquid separat...

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  • ZHANGJIAGANG CITY PEONY MACHINERY CO.,LTD
  • Leyu town,Zhangjiagang City,Jiangsu Province,China
  • https://www.separator-centrifuge.com/

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