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This machine is designed for real production environments where speed, stability, and easy cleaning matter most. It is commonly used in pharmaceutical and nutraceutical factories for tablets, capsules, softgels, and other granular products. The machine performs exceptionally well with softgel capsules like fish oil, where sticking and irregular flow typically cause problems on standard counting equipment.
Key Production Advantages
Dual-Channel Design for Continuous Output
Instead of running everything through a single counting line, this machine splits material into two independent channels. This design helps maintain smooth production during high feeding volumes, preventing single-channel blockages from stopping the entire system. Both channels operate in parallel with separate monitoring, ensuring stable counting performance during extended production shifts.
Enhanced Stability for Softgels
Specifically engineered to handle softgels—which are soft, slightly sticky, and behave differently than tablets—the feeding system incorporates:
Multi-stage vibration instead of single strong vibration
Controlled material spreading before counting
Anti-stick track design to reduce overlap
This configuration reduces random clumping and improves consistency during continuous operation.
GMP Structure for Easy Cleaning
Constructed with 316L stainless steel for product-contact parts and 304 stainless steel for the frame, the machine prioritizes cleaning efficiency with:
Quick-release modules requiring no special tools
Minimal hidden corners where powder can accumulate
Smooth polished surfaces that resist residue buildup
This design enables faster product switching, particularly beneficial for factories managing multiple SKUs.
Advanced Counting System
The machine employs a vision-based counting system combined with photoelectric detection. This dual approach visually monitors product passage, reducing missed or false counts caused by dust or uneven spacing. Essential protection functions include:
Bottle missing stop
Blockage alarm
Abnormal flow detection
Operator-Friendly Control System
The PLC system features a simple touchscreen interface that operators can master quickly without extensive training. Product settings can be stored for easy switching between capsules and tablets without full recalibration. The system integrates seamlessly with upstream and downstream equipment including bottle unscramblers, capping machines, and labeling machines.
Technical Specifications
Item
Value
Output
60-180 bottles/min
Bottle Size Range
10-500 ml
Power
220V / around 8.5 kW
Air Consumption
~1 m³/h
Line Length
10.8 m
Operators
3-4 people
Final configuration can be adjusted based on your product samples.
Common Applications
This machine is primarily used in:
Vitamin and supplement factories
Fish oil softgel production lines
Pharmaceutical tablet packaging
Health product bottling lines
Typical products include capsules, softgels, tablets, and pills.
Customer Priority Features
Based on customer feedback, key concerns typically include:
Softgel sticking or jamming prevention
Cleaning frequency and ease
Counting stability during extended operation
Product switching simplicity
This machine is specifically designed to address these practical production requirements.
Customization & Support Services
We provide comprehensive support including:
Layout drawings based on your factory space
Testing with your actual product samples
Full line integration recommendations
Video inspection before shipment
Custom adjustments for bottle size or output requirements
Important Note: This is not a laboratory machine. It is engineered for continuous production lines where downtime is costly and operational stability outweighs perfect conditions. Provide your product type, bottle size, and target output for a properly configured recommendation rather than a standard model.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
1986
Total Annual:
10000000-15000000
Employee Number:
300~400
Ecer Certification：
Verified Supplier
SHARK and JANGLI Group Company
Shark and Jangli Group company is professional on pharmaceutical equipment over last 25 years.
Shark is focues on automatic bottle packing assembling line.
Not only for softgel capsules, but also for tablets, hard capsules o... SHARK and JANGLI Group Company
Shark and Jangli Group company is professional on pharmaceutical equipment over last 25 years.
Shark is focues on automatic bottle packing assembling line.
Not only for softgel capsules, but also for tablets, hard capsules o...
