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80 Shore A Silicone Rubber Keypad Switch Industrial Remote Control 1M Cycle

China 80 Shore A Silicone Rubber Keypad Switch Industrial Remote Control 1M Cycle

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80 Shore A Silicone Rubber Keypad Switch Industrial Remote Control 1M Cycle

MOQ： 2000 Pieces
Price： USD,Negotiation
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Delivery Time	3-5 days for samples, 15-20 days for mass production
Color	Pantone Color Matching Available
IP Rating	Up to IP67 (with Gasket Design)
Payment Terms	T/T,L/C,PayPal,Western Union
Hardness	30-80 Shore A (Customizable)
Contact Resistance	< 100Ω (Initial), < 500Ω (After 1M Cycles)
Key Travel	0.5mm - 2.5mm
Surface Finish	Matte, Glossy, Soft-Touch, or Textured
Life Cycle	≥ 1,000,000 Actuations
Customization	Shape, Color, Graphic Overlay, Carbon/Gold Plated Pills
Operating Temperature	-40°C to +200°C
Actuation Force	150g - 400g (Customizable)
Packaging Details	Anti-static polybag with desiccant, partitioned PE foam tray, 5-layer export-grade corrugated carton with reinforced edge boards
Backlight Option	Laser-Etched with LED Compatibility
Material	100% Silicone Rubber (Custom Compounds Available)
Supply Ability	200000 Pieces per Month
Certification	ISO 9001:2015, RoHS, REACH
Brand Name	OEM
Model Number	OEM
Place of Origin	China

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Product Details
Company Details

Product Specification


Delivery Time	3-5 days for samples, 15-20 days for mass production	Color	Pantone Color Matching Available
IP Rating	Up to IP67 (with Gasket Design)	Payment Terms	T/T,L/C,PayPal,Western Union
Hardness	30-80 Shore A (Customizable)	Contact Resistance	< 100Ω (Initial), < 500Ω (After 1M Cycles)
Key Travel	0.5mm - 2.5mm	Surface Finish	Matte, Glossy, Soft-Touch, or Textured
Life Cycle	≥ 1,000,000 Actuations	Customization	Shape, Color, Graphic Overlay, Carbon/Gold Plated Pills
Operating Temperature	-40°C to +200°C	Actuation Force	150g - 400g (Customizable)
Packaging Details	Anti-static polybag with desiccant, partitioned PE foam tray, 5-layer export-grade corrugated carton with reinforced edge boards	Backlight Option	Laser-Etched with LED Compatibility
Material	100% Silicone Rubber (Custom Compounds Available)	Supply Ability	200000 Pieces per Month
Certification	ISO 9001:2015, RoHS, REACH	Brand Name	OEM
Model Number	OEM	Place of Origin	China
High Light	1 Million Cycle Tactile Keypad ，Custom Industrial Membrane Switch ，80 Shore A Silicone Rubber

Custom 80 Shore A Silicone Rubber Keypad Membrane Switch Assembly

Product Overview

WNRLN's 80 Shore A custom silicone rubber keypads are engineered specifically for demanding industrial remote control applications. Manufactured using high-purity silicone rubber compounds, these keypads deliver consistent tactile feedback, exceptional durability exceeding 1 million actuation cycles, and reliable performance across extreme temperature ranges from -40°C to +200°C. Every keypad is produced with precision compression molding technology, ensuring uniform key geometry and consistent actuation force across all keys.

Our industrial-grade keypads feature optional laser-etched backlighting, conductive carbon or gold-plated contact pills, and are available with IP67-rated water and dust protection when integrated with our custom gasket sealing system. From construction site crane remotes to factory automation control panels, our keypads keep operators in control in the harshest environments.

Application Scenarios

Industry Sector	Application	Key Requirements Met
Construction Machinery	Crane Remote Controls, Concrete Pump Panels, Excavator Consoles	High durability, IP67 waterproof, vibration resistance, -30°C cold-start operation
Mining Equipment	Underground Drilling Rig Remotes, Conveyor System Panels, Explosion-Proof Controls	1M+ cycle life, dust-proof sealed design, chemical resistance, anti-static properties
Factory Automation	CNC Machine Operator Panels, AGV Remote Controllers, Production Line HMI Consoles	Consistent tactile feedback, oil/chemical resistance, custom graphic overlays
Marine & Offshore	Ship Crane Remotes, Deck Machinery Controls, Subsea ROV Consoles	Salt spray corrosion resistance, UV stability, IP67/68 water immersion protection
Logistics & Warehousing	Forklift Remotes, Automated Storage Retrieval System Consoles, Conveyor Sortation Panels	High key travel for gloved operation, abrasion-resistant legends, impact-resistant design
Agricultural Equipment	Tractor Implement Controls, Irrigation System Remotes, Harvester Operator Panels	Wide temperature range, sunlight/UV resistance, chemical/fertilizer resistance

Technical Specifications

Parameter	Specification	Remarks
Material	100% Virgin Silicone Rubber	Custom compound formulations available upon request
Hardness Range	30 - 80 Shore A	80 Shore A recommended for industrial applications
Operating Temperature	-40°C to +200°C	Continuous operation; short-term peak 250°C
Actuation Force	150g - 400g (1.5N - 4N)	Customizable per key position
Key Travel Distance	0.5mm - 2.5mm	Optimized for tactile snap feedback
Contact Resistance	< 100Ω initial; < 500Ω after 1M cycles	With conductive carbon pill contacts
Life Cycle Rating	≥ 1,000,000 Actuations	Tested at 25°C, 5Hz actuation frequency
Insulation Resistance	≥ 100MΩ at 100V DC	Between adjacent keys
Dielectric Strength	≥ 500V AC (1 minute)	No breakdown or flashover
Rebound Time	≤ 5ms	Full key return after actuation
Weighing Tolerance	±0.05g	Per individual key
Dimensional Tolerance	±0.10mm	Overall part dimensions

Quality Assurance

WNRLN implements a rigorous 5-stage quality control system that ensures every keypad shipped meets or exceeds international standards:

Stage 1 - Incoming Material Inspection: Every batch of silicone rubber compound is tested for Shore A hardness, tensile strength (≥ 8 MPa), elongation at break (≥ 300%), tear strength (≥ 15 kN/m), and specific gravity before entering production.
Stage 2 - In-Process QC: Real-time monitoring of mold temperature (±2°C), compression pressure (±5%), and curing time (±3 seconds). First-piece approval required for each shift and mold change.
Stage 3 - Post-Curing Inspection: 100% visual inspection under 3x magnification for flash, short shots, air traps, surface defects, and discoloration. Dimensional verification with CMM (Coordinate Measuring Machine) for critical tolerances.
Stage 4 - Functional Testing: Statistical sampling (AQL 0.65, Level II per ISO 2859-1) for actuation force profiling, contact resistance measurement, life cycle endurance testing, and environmental stress screening (thermal cycling -40°C to +200°C, 85°C/85% RH damp heat).
Stage 5 - Pre-Shipment Audit: Final AQL 0.65 sampling inspection including packaging integrity, label accuracy, quantity verification, and certificate of conformance issuance.

Certifications: ISO 9001:2015 Quality Management System | RoHS 2.0 (EU 2015/863) Compliant | REACH (EC 1907/2006) Compliant | UL 94 HB Flame Rating Available

Packaging Specifications

Packaging Layer	Material	Purpose
Inner Layer	Anti-static ESD polybag with silica gel desiccant (5g/pack)	Moisture and static discharge protection
Spacer Tray	Custom-cut PE foam tray with individual keypad cavities (thickness: 8mm)	Key deformation prevention, impact absorption
Middle Layer	Corrugated partition board (B-flute, 3mm)	Multi-layer separation and crush resistance
Outer Carton	5-layer export-grade corrugated carton (K=K, bursting strength: ≥ 250 PSI)	International shipping protection
Reinforcement	PET strapping bands (2x horizontal, 2x vertical) + edge board protectors	Stacking stability and corner protection
Labeling	Weatherproof vinyl labels with barcode, product info, handling marks (↑, ☂, ⚠ Fragile)	Traceability and handling guidance

After-Sales Service

24-Month Warranty

All WNRLN silicone rubber keypads are covered by a comprehensive 24-month warranty against manufacturing defects from the date of shipment.

Technical Support

Dedicated engineering team available via email, phone, and video conference for installation guidance, integration support, and troubleshooting.

Sample Retention

We retain production samples and mold records for a minimum of 5 years after the last production run, ensuring exact replication for repeat orders.

Defect Resolution

In the rare event of a quality issue, we provide free replacement or refund within 7 working days after root cause analysis confirmation.

Continuous Improvement

Quarterly quality performance reports shared with long-term partners, including SPC data and improvement recommendations.

Spare Parts Support

Custom molds stored in climate-controlled facilities; reorder-ready within 48 hours for existing tooling.

Factory Scale & Capabilities

Facility Parameter	Details
Total Floor Area	8,000 m² (Production: 5,500 m²; Warehouse: 2,000 m²; R&D Lab: 500 m²)
Compression Molding Lines	20 automated silicone compression molding stations (50T-300T capacity)
Monthly Capacity	200,000+ pieces per month (single shift); expandable to 350,000+ with dual shifts
Tooling Capability	In-house CNC mold fabrication center; standard mold delivery: 7-10 working days
Quality Lab Equipment	Universal Testing Machine (UTM), Shore A Durometer (digital), CMM, Digital Microscope (200x), Environmental Chamber (-70°C to +300°C, 98% RH max), Key Life Cycle Tester, Salt Spray Chamber
Workforce	120+ skilled employees including 8 senior R&D engineers, 15 QC inspectors, and 3 dedicated project managers for international clients
Annual Export Volume	USD 12+ million, shipped to 30+ countries across North America, Europe, Middle East, and Southeast Asia
Lead Time	Sample: 3-5 days \| New Mold: 7-10 days \| Mass Production: 15-20 days \| Urgent orders negotiable

Frequently Asked Questions

Q1: What is the minimum order quantity (MOQ)?
Our standard MOQ is 500 pieces per design. However, we understand that new projects may require smaller trial quantities — please contact our sales team for flexible sample and trial order arrangements.

Q2: Can you match a specific Pantone color for my keypad?
Yes. We offer full Pantone color matching service. Simply provide the Pantone code, and our compounding team will formulate the silicone rubber compound to achieve a color accuracy within ΔE ≤ 1.5.

Q3: Do you provide graphic overlay printing on the keypad surface?
Absolutely. We offer both screen printing (durable epoxy ink, rated for 500,000+ abrasion cycles) and laser etching (permanent legend, ideal for backlit applications). Custom graphic design support is available from our in-house CAD team.

Q4: What file formats do you accept for custom designs?
We accept 2D drawings in DWG, DXF, PDF and 3D models in STEP, IGES, STL, or SolidWorks (SLDPRT) formats. Our engineering team can also work from physical samples for reverse engineering.

Q5: How do you ensure consistent tactile feel across production batches?
We maintain a master reference sample for each approved design. Every production batch undergoes actuation force profiling (force-displacement curve measurement) using a digital force gauge tester, with a tolerance window of ±15g from the master reference. SPC data is recorded and reviewed for every batch.

Q6: Can the keypads be designed for backlighting?
Yes. Our laser etching process creates translucent legends that allow LED backlighting to shine through. We can also design light guide layers and recommend compatible LED specifications (color, brightness, viewing angle) for optimal backlight uniformity.

Q7: What is your sample policy?
Free existing stock samples are available within 2-3 working days (customer covers freight). Custom samples requiring new tooling: mold cost is charged at cost, typically USD 300-800 depending on complexity, with the mold cost refundable against the first mass production order exceeding USD 5,000.

Company Details

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Business Type:

Manufacturer,Exporter,Trading Company 
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Year Established:

2019 
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Total Annual:

2000000-5000000
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Employee Number:

100~150 
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Ecer Certification：

Verified Supplier 

XIAMEN JUGUANGLI IMPORT & EXPORT CO., LTD. is a state-approved import and export company established in China, mainly responsible for overseas sales.There are two manufacturing plants in xiamen, China, silicone rubber products production plant and lens production plant.Local production, can prov... XIAMEN JUGUANGLI IMPORT & EXPORT CO., LTD. is a state-approved import and export company established in China, mainly responsible for overseas sales.There are two manufacturing plants in xiamen, China, silicone rubber products production plant and lens production plant.Local production, can prov...

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Xiamen Juguangli Import & Export Co., Ltd
5th Floor, Building A, No. 388 Houkeng Houshe, Huli District, Xiamen 361015 China.
https://www.siliconerubber-keypads.com/

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