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Precision CNC Machining China Zinc Alloy Toy Accessory Custom Parts Manufacturing Service
Product Overview
Our zinc alloy toy accessories are manufactured using precision die-casting technology, creating high-strength, high-precision metal solutions specifically designed for the toy industry. Zinc alloy offers excellent casting properties with a low melting point (approximately 385°C) and superior fluidity, enabling production of complex-shaped, thin-walled precision parts with smooth surfaces ideal for various surface treatments.
Key Features
High Strength and Durability: Excellent mechanical properties and wear resistance make these parts ideal for load-bearing toy components like model joints and wheel hubs.
Precision Forming Capability: Our die-casting technology produces dimensionally stable parts with tight tolerances and smooth surfaces.
Superior Surface Finish: Compatible with plating, spraying, painting, and electrophoresis treatments to meet diverse toy appearance requirements.
Design Flexibility: Enables complex structures and fine details, including LED lighting integration and movable joint mechanisms.
Cost Efficiency: High-volume production capability with extended mold life due to zinc alloy's non-corrosive properties.
Technical Specifications
Parameter
Technical Specification
Notes
Base Material
Zamak 3/5 Zinc Alloy
Selected based on mechanical requirements
Density
6.4-6.6 g/cm³
High specific gravity
Melting Point
Approx. 385°C
Easy die-casting formation
Surface Treatment
Plating, Spraying, Electrophoresis, Painting
Selectable based on needs
Dimensional Tolerance
±0.1mm-0.5mm
Depends on part complexity
Minimum Wall Thickness
0.5mm
Suitable for thin-walled parts
Tensile Strength
200-300 MPa
Good mechanical properties at room temperature
Typical Applications
Toy wheel hubs, Model joints, Decorative parts
See Applications section for details
Industry Applications
Dynamic Model Toys: High-precision joints and connectors for transformable models (e.g., Transformers) with up to 53 movable joints.
Toy Vehicle Components: Customizable wheel hubs and transmission parts for toy off-road vehicles, available in various sizes and colors.
Decorative Accessories: Zinc alloy key hooks, dog clips, and other small accessories for toy attachments.
Collectible Grade Models: Structural frames and detailed parts for high-end models utilizing precision casting capabilities.
Educational Toys: Durable metal components that ensure product longevity in educational settings.
Customization Services
We offer comprehensive customization to meet specific requirements:
Dimensional Customization: Precise sizing based on customer drawings or samples.
Surface Finish Options: Multiple treatment choices including plating, spraying, and electrophoresis with custom color matching.
Material Selection: Appropriate zinc alloy grades (Zamak 3 for standard parts, Zamak 5 for enhanced strength requirements).
Packaging Solutions: Bulk or custom packaging configurations.
Mold Development: Dedicated die-casting molds to ensure part accuracy and consistency.
Quality Assurance & Support
Technical Consultation: Expert guidance on material selection and design optimization.
Stringent Quality Control: Strict management of alloy impurities (lead, cadmium) to prevent aging and deformation.
Rapid Prototyping: Accelerated sample production for new project development.
Large-Scale Production: Capacity up to 500,000 pieces with guaranteed delivery schedules.
Comprehensive After-Sales: Usage guidance and ongoing technical support.