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High Precision Humanoid Robot Ankle Torque Sensor Bracket CNC Machining
Product Description
This Ankle Torque Sensor Bracket is specifically designed for the ankle joint torque sensing system of humanoid robots, providing precise fixation and protection for six-axis torque sensors. Manufactured using precision CNC machining technology, it guarantees perfect fitment with the sensor and robot joint, ensuring stable force transmission. As a core load-bearing component of the ankle joint module, its performance is directly crucial to the accuracy and stability of the robot's motion control.
Features
High Rigidity and Stability: Made from high-strength stainless steel or aerospace-grade aluminum alloy, the bracket effectively protects the sensor under dynamic loads such as robot jumping and running, preventing overload and zero drift.
Precision Interface Matching: CNC machining ensures high-precision assembly with harmonic drives, the sensor body, and the robot's limb structure, minimizing installation stress and guaranteeing measurement accuracy.
Lightweight Design: Topology optimization and machining processes reduce weight while maintaining strength and stiffness, helping to lower the inertia of the robot's ankle joint and improve its movement agility.
Environmental Adaptability: Designed for industrial environments, available surface treatments can provide good corrosion resistance and wear resistance, meeting long-term operational requirements.
Technical Parameters
Parameter
Technical Specifications
Applicable Sensor Type
Six-Axis Torque Sensor (Primarily for ankle)
Typical Mounting
Integrated outside the harmonic drive, connecting the leg and foot
Customizable based on sensor size, common range Φ65mm - Φ140mm
Overall Height/Thickness
≤ 20mm (Ultra-thin design to save space)
Weight (Reference)
Depends on size and material, typically designed for light weight (e.g., under 200g)
Accuracy Grade
Machining accuracy up to ±0.01mm, ensuring parallelism and flatness of mounting surfaces
Surface Treatment
Anodizing (Al alloy), Passivation (Stainless Steel), or other specified treatments
Safety Overload Protection
Design supports sensor's overload capability of ±300% nominal torque
Applications
This bracket is primarily used in high-performance humanoid robots and related fields:
Humanoid Robot Ankle Joints: Provides torque sensing solutions for ankle joints of humanoid robots like Tesla Optimus, serving as a key mechanical interface for balance control, compliant walking, and adapting to complex terrains.
Industrial Collaborative Robots (Cobots): Used in the legs or ankles of mobile collaborative robots for safe interaction and collision detection.
High-End Bionic Robots: Provides ankle force control support for bionic robots and quadrupeds developed by research institutions and companies.
Rehabilitation & Medical Exoskeletons: Applied in lower limb mobility or rehabilitation exoskeleton devices to monitor ankle torque in real-time, providing data basis for adjusting assistance strategies.
Customization
We understand the diverse designs of different robot joint modules. Therefore, we offer comprehensive customized CNC machining services:
Dimension Customization: Precisely customize the bracket's inner/outer diameter, height, mounting hole positions, and pin holes based on your provided sensor model (e.g., Sunrise, TE, Sinbo) or 3D drawings.
Material Selection: Recommend and machine different metal specifications based on your requirements for light weighting, strength, or corrosion resistance.
Small-Batch Prototyping & Mass Production: Support the entire process from prototype sampling to mass production, ensuring consistent quality and on-time delivery.
Support and Services
Technical Support: Our engineering team can provide consultation on material selection, structural optimization, and machining processes to help you achieve the optimal solution.
Quality Assurance: Strict quality inspection throughout the process ensures the dimensional accuracy and performance of each bracket product meet requirements.
After-Sales Support: Provide comprehensive after-sales service to address any issues encountered during installation and use.