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Conveyor Belt Roller Aluminum Tube - Lightweight High Strength Corrosion Resistance for Automated Systems
The conveyor belt roller is a critical component in belt conveyor systems, designed to support and drive the conveyor belt while reducing operating resistance for smooth material handling. Constructed from high-quality aluminum alloy tubing, this product offers exceptional lightweight properties, high strength, and corrosion resistance, making it suitable for diverse industrial environments.
Key Features
Efficient Conveying: Smooth roller surface with low friction coefficient enables fast, stable material transport with adjustable speed to match production requirements.
High Load Capacity: Optimized aluminum tube structure evenly distributes loads, capable of handling medium to heavy materials including mechanical parts and electronics.
Stable Operation: Uniform roller spacing ensures consistent support force, minimizing vibration and material damage.
Corrosion Resistance: Aluminum alloy with zinc plating or anodizing treatment, ideal for humid and corrosive environments.
Lightweight Design: 30% lighter than steel rollers, reducing equipment load and energy consumption.
Easy Maintenance: Modular design allows quick replacement (≤10 minutes), with lubrication intervals up to 500 hours under normal conditions.
Technical Specifications
Parameter
Value
Notes
Diameter Range
φ25mm–φ89mm
Common specs: φ38mm, φ50mm, φ76mm
Length Customization
Item width + 50mm
Max. 3000mm
Wall Thickness
1.5mm–3mm
Based on load calculation
Shaft Diameter
12mm–30mm
Designed for load capacity
Load Capacity
20kg–150kg per roller
System capacity up to 1 ton
Surface Treatment
Anodizing/Zinc Plating
Optional coating (NBR, polyurethane)
Installation
Spring press-in, internal thread, through-shaft
Supports tapered curves
Lubrication Interval
500 hours (normal)
300 hours for high temperature
Industrial Applications
Logistics Sorting Systems: For boxed material handling in express and e-commerce warehouses.
Automobile Assembly Lines: Carries heavy components including engines and transmissions.
Mining Conveyors: Heavy-duty structure for ores and coal transportation.
Automated Processing Units: Collaborates with manipulators for automated feeding, processing, and unloading.
Customization Options
Customizable roller diameter, length, wall thickness, surface treatment (including coating materials), and installation structures (such as tapered curve rollers). 3D simulation available to validate turning radius and inclination angle requirements.
Support & Services
Technical Consultation: Expert guidance on roller selection and layout design.
Maintenance Training: On-site training for proper lubrication and alignment adjustments.
Rapid Response: 24-hour fault diagnosis and solution support.
Warranty: 12-month coverage for material and manufacturing defects.
