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2200°C Sintering Resistance Furnace with Vacuum Atmosphere for B4C
Description:
This specialized vacuum resistance furnace is purpose-built for batch-oriented industrial manufacturing.
Boasting a high-efficiency resistance heating system and a hermetically sealed vacuum chamber, it achieves a maximum operating temperature of up to 2200°C, with an ultimate vacuum level of 20 Pa.
Operating on 380V three-phase power and regulated by thyristor control, it delivers stable and uniform temperature performance, even during extended, continuous production cycles.
Its heavy-duty industrial frame is engineered to withstand the rigors of continuous operation, while the intelligent temperature control system precisely modulates heating rates and holding periods. This ensures consistent processing of large batches, minimizing product variation and boosting overall yield for high-demand materials.
Equipped with automatic safety features—including vacuum leak detection, over-temperature cut-off, and power failure protection—and a streamlined user interface, it reduces manual labor and operational risks. This makes it an ideal choice for the mass production of hard alloys, SiC components, and carbon-based materials.
Application:
Graphite Electrode Production: Mass heat treatment for metallurgical and industrial applications.
PI Film Debinding: High-throughput processing for carbon fiber precursor manufacturing lines.
Radiation-Proof Material Sintering: Large-batch production of carbon-based shielding components.
Specification:
Resistance Furnace -- Technology Parameter
Lab usage
Production usage
NTI-DZL-54W
NTI-DZL-98W
NTI-DZL-300w
NTI-DZL-400W
NTI-DZL-720W
Working size
mm
300×300×600
350×350×800
500×500×1200
500×500×1600
600×600×2000
Heating type
/
Resistance heating
Control type
/
SCR control
HT zone capacity
L
54
98
300
400
720
Loading weight
g
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³
IF power
Kw
100
150
300
400
650
Ultimate vacuum
Pa
20
Max.working
temperature
℃
2300
2300
2300
2300
2300
Usual working
temperature
℃
2200
2200
2200
2200
2200
Temperature
uniformity
℃
±10
±10
±10
±10
±10
Working
environment
/
Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure)
Furnace Configuration:
Control System: Optional 1-to-1 (one control cabinet for one furnace), equipped with Delta PLC for stable, intelligent operation.
Key standard & optional components:
Vacuum System: Integrated high-performance vacuum unit (including vacuum pump, valve group) to maintain stable vacuum environment during sintering.
Gas Purifier: High-efficiency gas purification equipment (optional) to filter impurities and ensure clean gas supply for atmosphere-controlled processes.
Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation, ensuring stable operation of high-temperature components.
Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports precise temperature control up to 2200℃).
Air Compressor: Optional auxiliary equipment to provide stable air supply for pneumatic components.
Feature Advantages:
High-Temperature Capability: Reaches up to 2200℃.
Vacuum & Resistance Heating: Vacuum environment prevents material oxidation.
Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature Control System, ensuring stable sintering processes and consistent product quality.
Versatility: Compatible with a wide range of materials (carbon,ceramics, alloys, c/c,special powders), meeting diverse production needs.
Safety & Reliability: Equipped with short circuit, over pressure, over-temperature, over current, water shortage, and other protection mechanisms for safe operation.
After-sales Service:
We provide comprehensive after-sales support to ensure your equipment operates smoothly:
Warranty: 1-year warranty for core electrical components against manufacturing defects.
Lifetime Service: Lifetime technical support, including remote troubleshooting, maintenance guidance, and replacement part supply (charged for non-warranty parts).
Response Efficiency: 24-hour online consultation for urgent issues; on-site service (available globally) can be arranged based on your needs (travel costs extra).
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2014
Employee Number:
50~200
Ecer Certification：
Verified Supplier
Founded in February 2014, engaged in high temperature heat treatment equipment area like sintering and graphitization heat treatment, semiconductor frequency conversion equipment and related non-standard equipment, industrial electric furnace, electronic products, computer software and hardware rese... Founded in February 2014, engaged in high temperature heat treatment equipment area like sintering and graphitization heat treatment, semiconductor frequency conversion equipment and related non-standard equipment, industrial electric furnace, electronic products, computer software and hardware rese...
