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High-Efficiency Vacuum Resistance Furnace for Ceramic Component Mass Production
Description:
This production-focused 1-to-1 vacuum resistance furnace reaches 2200℃, combining a sealed vacuum chamber with high-power resistance heating to maintain consistent temperature uniformity for rare earth and alloy materials. It operates on 380V 3-phase power with thyristor control, ensuring reliable performance for extended production runs.
Its heavy-duty frame withstands the rigors of industrial use, while the precision temperature regulation system adjusts thermal cycles to meet the specific processing requirements of rare earth oxides and rhenium alloys. This adaptability ensures high product consistency and reduces waste in mass manufacturing.
With automated safety safeguards (vacuum leak monitoring, over-temperature protection, power-off backup) and a user-friendly interface, it requires minimal manual intervention, making it suitable for large-scale processing of rare earth materials for magnets and rhenium alloys for aerospace applications.
Application:
Ceramic Valve Manufacturing: Mass production for oil/gas and chemical processing industries.
Zirconia Component Sintering: High-volume processing of medical and industrial ceramics.
Magnesium Fluoride Production: Continuous heat treatment for optical lens and electronic components.
Specification:
Resistance Furnace -- Technology Parameter
Lab usage
Production usage
NTI-DZL-54W
NTI-DZL-98W
NTI-DZL-300w
NTI-DZL-400W
NTI-DZL-720W
Working size
mm
300×300×600
350×350×800
500×500×1200
500×500×1600
600×600×2000
Heating type
/
Resistance heating
Control type
/
SCR control
HT zone capacity
L
54
98
300
400
720
Loading weight
g
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³
IF power
Kw
100
150
300
400
650
Ultimate vacuum
Pa
20
Max.working
temperature
℃
2300
2300
2300
2300
2300
Usual working
temperature
℃
2200
2200
2200
2200
2200
Temperature
uniformity
℃
±10
±10
±10
±10
±10
Working
environment
/
Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure)
Furnace Configuration:
Control System: Optional 1-to-1 (one control cabinet for one furnace), equipped with Delta PLC for stable, intelligent operation.
Key standard & optional components:
Vacuum System: Integrated high-performance vacuum unit (including vacuum pump, valve group) to maintain stable vacuum environment during sintering.
Gas Purifier: High-efficiency gas purification equipment (optional) to filter impurities and ensure clean gas supply for atmosphere-controlled processes.
Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation, ensuring stable operation of high-temperature components.
Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports precise temperature control up to 2200℃).
Air Compressor: Optional auxiliary equipment to provide stable air supply for pneumatic components.
Feature Advantages:
High-Temperature Capability: Reaches up to 2200℃.
Vacuum & Resistance Heating: Vacuum environment prevents material oxidation.
Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature Control System, ensuring stable sintering processes and consistent product quality.
Versatility: Compatible with a wide range of materials (carbon,ceramics, alloys, c/c,special powders), meeting diverse production needs.
Safety & Reliability: Equipped with short circuit, over pressure, over-temperature, over current, water shortage, and other protection mechanisms for safe operation.
After-sales Service:
We provide comprehensive after-sales support to ensure your equipment operates smoothly:
Warranty: 1-year warranty for core electrical components against manufacturing defects.
Lifetime Service: Lifetime technical support, including remote troubleshooting, maintenance guidance, and replacement part supply (charged for non-warranty parts).
Response Efficiency: 24-hour online consultation for urgent issues; on-site service (available globally) can be arranged based on your needs (travel costs extra).
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2014
Employee Number:
50~200
Ecer Certification：
Verified Supplier
Founded in February 2014, engaged in high temperature heat treatment equipment area like sintering and graphitization heat treatment, semiconductor frequency conversion equipment and related non-standard equipment, industrial electric furnace, electronic products, computer software and hardware rese... Founded in February 2014, engaged in high temperature heat treatment equipment area like sintering and graphitization heat treatment, semiconductor frequency conversion equipment and related non-standard equipment, industrial electric furnace, electronic products, computer software and hardware rese...
