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High Vacuum Resistance Furnace for Industrial Lines for Zirconia Sintering
Description:
Engineered for large-scale zirconia manufacturing, this 1-to-1 vacuum resistance furnace reaches 2200℃ via advanced resistance heating and a sealed vacuum chamber. It runs on 380V 3-phase power with thyristor control, supporting non-stop production cycles to meet the demand for industrial and medical zirconia components.
Its industrial-grade robust frame is built for long-term durability, while the intelligent temperature control system precisely adjusts thermal processes to ensure uniform sintering of zirconia batches—reducing cracking and improving product density. The furnace’s vacuum environment prevents oxidation, enhancing zirconia performance.
Equipped with integrated safety features and a user-friendly operation panel, it minimizes human error and operational risks, making it a top choice for mass production of zirconia ceramic valves, medical implants, and industrial abrasives.
Application:
Polysilicon Sintering: Mass production of high-purity polysilicon for solar cell manufacturing.
Zirconia Ceramic Valve Production: Mass sintering for oil/gas and chemical processing industries.
High-Purity Silicon Treatment: Bulk processing of silicon materials for electronic components.
Specification:
Resistance Furnace -- Technology Parameter
Lab usage
Production usage
NTI-DZL-54W
NTI-DZL-98W
NTI-DZL-300w
NTI-DZL-400W
NTI-DZL-720W
Working size
mm
300×300×600
350×350×800
500×500×1200
500×500×1600
600×600×2000
Heating type
/
Resistance heating
Control type
/
SCR control
HT zone capacity
L
54
98
300
400
720
Loading weight
g
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³
IF power
Kw
100
150
300
400
650
Ultimate vacuum
Pa
20
Max.working
temperature
℃
2300
2300
2300
2300
2300
Usual working
temperature
℃
2200
2200
2200
2200
2200
Temperature
uniformity
℃
±10
±10
±10
±10
±10
Working
environment
/
Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure)
Furnace Configuration:
Control System: Optional 1-to-1 (one control cabinet for one furnace), equipped with Delta PLC for stable, intelligent operation.
Key standard & optional components:
Vacuum System: Integrated high-performance vacuum unit (including vacuum pump, valve group) to maintain stable vacuum environment during sintering.
Gas Purifier: High-efficiency gas purification equipment (optional) to filter impurities and ensure clean gas supply for atmosphere-controlled processes.
Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation, ensuring stable operation of high-temperature components.
Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports precise temperature control up to 2200℃).
Air Compressor: Optional auxiliary equipment to provide stable air supply for pneumatic components.
Feature Advantages:
High-Temperature Capability: Reaches up to 2200℃.
Vacuum & Resistance Heating: Vacuum environment prevents material oxidation.
Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature Control System, ensuring stable sintering processes and consistent product quality.
Versatility: Compatible with a wide range of materials (carbon,ceramics, alloys, c/c,special powders), meeting diverse production needs.
Safety & Reliability: Equipped with short circuit, over pressure, over-temperature, over current, water shortage, and other protection mechanisms for safe operation.
After-sales Service:
We provide comprehensive after-sales support to ensure your equipment operates smoothly:
Warranty: 1-year warranty for core electrical components against manufacturing defects.
Lifetime Service: Lifetime technical support, including remote troubleshooting, maintenance guidance, and replacement part supply (charged for non-warranty parts).
Response Efficiency: 24-hour online consultation for urgent issues; on-site service (available globally) can be arranged based on your needs (travel costs extra).
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2014
Employee Number:
50~200
Ecer Certification:
Verified Supplier
Founded in February 2014, engaged in high temperature heat treatment equipment area like sintering and graphitization heat treatment, semiconductor frequency conversion equipment and related non-standard equipment, industrial electric furnace, electronic products, computer software and hardware rese... Founded in February 2014, engaged in high temperature heat treatment equipment area like sintering and graphitization heat treatment, semiconductor frequency conversion equipment and related non-standard equipment, industrial electric furnace, electronic products, computer software and hardware rese...