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Sinuo Testing Equipment Co. , Limited

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China IEC 62196-1 EV Plug Drive-Over Crushing Test Equipment For Vehicle Connector
China IEC 62196-1 EV Plug Drive-Over Crushing Test Equipment For Vehicle Connector

  1. China IEC 62196-1 EV Plug Drive-Over Crushing Test Equipment For Vehicle Connector
  2. China IEC 62196-1 EV Plug Drive-Over Crushing Test Equipment For Vehicle Connector
  3. China IEC 62196-1 EV Plug Drive-Over Crushing Test Equipment For Vehicle Connector
  4. China IEC 62196-1 EV Plug Drive-Over Crushing Test Equipment For Vehicle Connector

IEC 62196-1 EV Plug Drive-Over Crushing Test Equipment For Vehicle Connector

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Payment Terms T/T
Supply Ability 10 Sets Per Month
Delivery Time 30 days
Packaging Details Plywood Case
Test station Single station
Control mode PLC control system
Drive over stroke 0~2.0m
Load Carrying 5000/11000N
Tire pressure (220±10) kPa
Drive over speed (8±2)km/h
Drive system Motor + worm gear system
Operation mode Program-controlled
Brand Name Sinuo
Model Number SNQC1010
Certification Calibration Certificate (Cost Additional)
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 10 Sets Per Month
Delivery Time 30 days Packaging Details Plywood Case
Test station Single station Control mode PLC control system
Drive over stroke 0~2.0m Load Carrying 5000/11000N
Tire pressure (220±10) kPa Drive over speed (8±2)km/h
Drive system Motor + worm gear system Operation mode Program-controlled
Brand Name Sinuo Model Number SNQC1010
Certification Calibration Certificate (Cost Additional) Place of Origin China
High Light IEC 62196-1 EV plug test equipmentvehicle connector crushing testerdrive-over crushing test equipment
IEC 62196-1 EV Plug Drive-Over Crushing Test Equipment

The EV Plug Drive-Over Test Equipment is designed to evaluate the mechanical durability and safety of electric vehicle connectors and plugs under vehicle crushing conditions. This system simulates real-world scenarios where EV charging connectors may be accidentally run over by a vehicle, ensuring compliance with international safety standards.

Engineered for precision and reliability, this equipment is widely used in EV charger manufacturers, testing laboratories, and certification bodies for EV connector durability testing, charging plug safety validation, and compliance testing.


Key Features
  • Fully compliant with IEC 62196-1:2022 Clause 33 and UL 2594 Clause 58
  • Realistic simulation of vehicle tire rolling over EV connectors
  • Adjustable crushing force up to 11000N
  • High-precision PLC control system with touchscreen interface
  • Heavy-duty structure with industrial-grade motor and reducer
  • Simulated concrete test surface for accurate testing conditions
  • Bidirectional rolling simulation (forward & reverse)
  • Enhanced safety system with protective enclosure and interlocks

Test Principle

The equipment simulates a vehicle driving over an EV plug or connector placed on a concrete surface. A specified load is applied using a standard automotive tire under controlled speed and pressure conditions.

  • Rolling speed: 8 ±2 km/h
  • Tire type: P225/75R15 or equivalent
  • Tire pressure: 2.2 ±0.1 bar
  • Crushing force:
    • 5000 ±250 N
    • 11000 ±550 N
    • 4893 N (UL standard)

The system ensures that the sample remains fixed while undergoing repeated rolling cycles, replicating real-life stress conditions.


Applicable Standards
  • IEC 62196-1:2022 Clause 33
  • UL 2594:2016 Clause 58

Technical Parameters
ItemSpecification
Test StationSingle station
Control SystemPLC intelligent control + 7-inch touchscreen
Operation ModeAutomatic / Manual switchable
Drive SystemMotor + worm gear reducer
Drive Stroke0-2.0 m
Drive Speed8±2 km/h (adjustable)
Crushing ForceA. Crushing force (5000±250) N
B. Crushing force (11000±550) N
C. Crushing force 4893 N (1100 lbf)
Force AdjustmentWeight loading system (4890-11000 N)
Tire TypeP225/75R15 + load-bearing tire
Tire Pressure220±10 kPa / 218±13 kPa
Rolling MethodLinear motor reciprocating motion
Base PlateSimulated concrete floor with fixtures
DisplayTouchscreen parameter setting & monitoring
Braking SystemBuilt-in anti-collision braking mechanism
Power SupplyAC 480V ±10%, 60Hz, 15 kW
DimensionsApprox. 4700 × 1300 × 3000 mm
WeightApprox. 2400 kg

Structural Design

The equipment features a robust cold-rolled steel enclosure with Teflon-coated surface for corrosion resistance. The internal structure integrates stainless steel and aluminum components to ensure long-term durability.

The rolling mechanism is guided by heavy-duty rails and powered by a high-torque motor system, ensuring smooth and consistent operation. The adjustable weight system allows precise control of crushing force, while the integrated crane arm simplifies loading operations.


Safety Protection
  • Fully enclosed protective structure
  • Mechanical crane arm for safe weight handling
  • Leakage protection switch
  • Motor overload protection
  • Safety door interlock system
  • Anti-deviation wheel protection system

Applications
  • EV charging plug and connector testing
  • Electric vehicle supply equipment (EVSE) validation
  • Product certification testing laboratories
  • Quality inspection and R&D testing

Frequently Asked Questions
What is the purpose of the EV plug drive-over test?

The drive-over test evaluates whether an electric vehicle (EV) plug or connector can withstand mechanical damage when accidentally run over by a vehicle. This ensures product safety and durability in real-world usage scenarios.


Which standards does this equipment comply with?

This equipment fully complies with:

  • IEC 62196-1:2022 Clause 33
  • UL 2594:2016 Clause 58

It is suitable for global EV charging connector compliance testing.


What types of products can be tested with this machine?

The equipment is designed for:

  • EV charging plugs
  • Vehicle connectors
  • EVSE (Electric Vehicle Supply Equipment) accessories
  • Charging cable assemblies

What is the maximum crushing force supported?

The system supports multiple force levels:

  • 5000±250 N (IEC standard)
  • 11000±550 N (IEC high load condition)
  • 4893 N (UL requirement)

The force can be adjusted using a calibrated weight system.


Can the rolling speed be adjusted?

Yes, the rolling speed is adjustable via the motor control system, with a standard testing speed of 8 ±2 km/h as required by IEC and UL standards.


What type of tire is used for testing?

The system is equipped with:

  • Standard P225/75R15 automotive tire
  • Load-bearing tire for higher force conditions

Both are mounted on steel rims and inflated according to standard requirements.


IEC 62196-1 EV Plug Drive-Over Crushing Test Equipment overview Close-up view of EV connector crushing test mechanism EV plug drive-over test equipment control panel and interface

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Total Annual:

    800000-1500000

  • Employee Number:

    30~50

  • Ecer Certification:

    Verified Supplier

Sinuo is an innovation manufacturing company, specializing in the research and development and sales of laboratory construction and testing equipment for electrical appliances (covering the construction of energy efficiency and performance laboratories, as well as supplementary waterproof testing la... Sinuo is an innovation manufacturing company, specializing in the research and development and sales of laboratory construction and testing equipment for electrical appliances (covering the construction of energy efficiency and performance laboratories, as well as supplementary waterproof testing la...

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Get in touch with us

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  • Sinuo Testing Equipment Co. , Limited
  • Room 101, 1st Floor, No. 6, Third Street, Pingshan Industrial Zone 511495, Shibi Street, Panyu District, Guangzhou, China
  • https://www.sinuotek.com/

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