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IEC 62133-2 Battery Crush and Nail Penetration Test Chamber for Lithium Battery Safety
The Battery Crush and Nail Penetration Test Chamber is a professional lithium battery safety testing system designed to simulate extreme abuse conditions such as battery crushing, extrusion, and nail penetration. This advanced equipment evaluates battery safety performance under mechanical abuse conditions and is widely used for lithium-ion battery safety certification, EV battery testing, energy storage battery testing, and R&D reliability verification.
This system complies with international battery testing standards including IEC62133-1:2017, IEC62133-2:2017, and IEC60086-4:2019. The integrated platform combines crush testing, nail penetration testing, voltage monitoring, deformation monitoring, and explosion-proof protection into one intelligent testing solution.
Ideal for battery manufacturers, EV battery laboratories, certification agencies, universities, and third-party testing centers.
Compliance Standards
IEC62133-1:2017 Clause 7.3.6
IEC62133-2:2017 Clause 7.3.5
IEC60086-4:2019 Clause 6.5.3
Advanced Battery Safety Testing System
Integrated battery crush and nail penetration testing
PLC intelligent control with touch screen interface
Real-time pressure, voltage, and deformation monitoring
Automatic data recording and USB export function
High-precision force and speed control system
Adjustable crush force and penetration speed
Explosion-Proof Safety Protection Design
The chamber adopts a heavy-duty explosion-proof structure specially designed for lithium battery abuse testing.
Safety Protection Includes:
Double-layer reinforced explosion-proof chamber door
The test chamber features an industrial-grade air exhaust system that effectively removes smoke, gas, and heat generated during battery abuse testing.
Large airflow exhaust fan
High-temperature resistant motor
Integrated air collection hood
Pressure release explosion-proof vent
Fire-resistant ventilation structure
Professional Testing Functions
This lithium battery abuse tester supports:
Battery crush testing
Battery extrusion testing
Nail penetration testing
Voltage monitoring
Deformation monitoring
Multi-condition combined testing
Technical Parameters
Crush Test Parameters
Item
Specification
Force Range
1KN ~ 50KN Adjustable
Force Accuracy
≤±1%
Crush Range
0~300mm
Unit Conversion
Kg / N / Lb
Speed Range
1~15mm/s Adjustable
Speed Accuracy
1mm/s
Force Display Accuracy
1N
Speed Error
≤0.5%
Force Error
≤±1%
Crush Pause Time
0~99h 59min 59s
Nail Penetration Test Parameters
Item
Specification
Force Range
1KN ~ 50KN Adjustable
Penetration Speed
1~20mm/s Adjustable
Speed Accuracy
±0.5mm/s
Force Error
±1%
Stroke
0~300mm
Steel Needles
Φ3×100mm ×3 pcs / Φ5×100mm ×3 pcs
Voltage Resolution
1mv
General Specifications
Item
Specification
Input Voltage
AC 220V, 50Hz
Power
1.5KW
Chamber Structure
Vertical Pressure Structure
Maximum Test Space
W500 × D520 × H450 mm
External Size
Approx. 800W × 800D × 1700H mm
Chamber Weight
Approx. 350kg
Control Method
PLC + Touch Screen
Data Communication
USB Export
Emergency Stop
Included
Inner Material
SUS304 Stainless Steel
Outer Material
Powder Coated Cold Steel Plate
Observation Window
300×300×10mm Double-Layer Explosion-Proof Glass
Exhaust Port
100mm
Mobility
4 Universal Wheels
Key Design Features
The test chamber is an independently sealed area, isolated from the power area at the bottom and the exhaust lighting area at the top, which prevents flames, high-temperature gases, and leakage gases from spreading to other areas.
The test chamber is equipped with an exhaust system with air exhaust outlet at the top and air supply port at the bottom left side. The exhaust fan features a long-axis motor and steel wind wheel with large air volume, fire prevention, and high temperature resistance.
The test chamber is entirely composed of high-temperature resistant and flame-retardant components with no plastic pipelines, wires, rubber gaskets, sealing rings, etc. The chamber door is sealed with high-temperature resistant sealing strips.
The front door of the test chamber adopts a reinforced double-layer design with reinforced hinges and door locks. The window is made of double-layer explosion-proof tempered glass.
The back panel uses a hinge on one side and a magnetically adsorbed openable door on the other side for effective explosion venting. When closed, it prevents gas leakage; during explosions, high-pressure gas can push open the pressure relief door to protect equipment and personnel.
The internal bottom plate of the test chamber adopts an integrated design with no holes or gaps, making it easy to clean.
Internal lighting is protected by a tempered glass protective cover to prevent damage from flames and projectiles, using standard detachable fasteners for easy replacement.
The extrusion testing machine meets electrical safety standards. During accidents, the equipment automatically cuts off external input power.
Self-protection pressure setting function prevents excessive crush pressure from damaging equipment. When pressure reaches the set value, the machine automatically stops and can only raise the crush fixture.
The fixture can be flexibly disassembled for easy replacement.
Frequently Asked Questions
Q1: What battery standards does this equipment comply with?
A: The machine complies with IEC62133-1:2017, IEC62133-2:2017, IEC60086-4:2019, and related lithium battery safety testing standards.
Q2: What tests can this machine perform?
A: The equipment supports battery crush testing, extrusion testing, nail penetration testing, voltage monitoring, and deformation testing.
Q3: Is the chamber explosion-proof?
A: Yes. The chamber features reinforced explosion-proof doors, tempered glass windows, pressure relief devices, and fire-resistant structures for maximum safety.
Q4: Can the machine record testing data?
A: Yes. The system automatically saves pressure and voltage curve data and supports USB export.
Q5: What types of batteries can be tested?
A: The tester is suitable for lithium-ion batteries, lithium polymer batteries, EV batteries, pouch cells, cylindrical cells, and energy storage batteries.
Q6: Can the testing force and speed be adjusted?
A: Yes. Both crush force and penetration speed are fully adjustable through the PLC touch screen control system.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Total Annual:
800000-1500000
Employee Number:
30~50
Ecer Certification：
Verified Supplier
Sinuo is an innovation manufacturing company, specializing in the research and development and sales of laboratory construction and testing equipment for electrical appliances (covering the construction of energy efficiency and performance laboratories, as well as supplementary waterproof testing la... Sinuo is an innovation manufacturing company, specializing in the research and development and sales of laboratory construction and testing equipment for electrical appliances (covering the construction of energy efficiency and performance laboratories, as well as supplementary waterproof testing la...
