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Comprehensive Safety Testing System for European Standard AC/DC EV Charging Connectors
Product overview:
This testing system primarily checks the functionality of AC and DC guns meeting Chinese, European, and American standards. Each gun can be assigned a unique QR code, and test results are automatically saved to a report. Passing results can be printed. All functions are automatically tested in one go.
This system is highly efficient and labor-saving, making it suitable for full batch inspections in factories.
Test Contents:
Test each wire for breakage, continuity, short circuit, and incorrect wiring sequence.
Test main line continuity resistance.
Test internal resistors (including pushbuttons in both pressed and unpressed states).
Test electronic lock function.
Test inter-wire insulation.
Test inter-wire withstand voltage.
Test thermocouple wires.
Technical parameters:
Power input: Single-phase AC 220V/50Hz;
Air supply input: 0.6MPa;
Control system: PLC + industrial computer;
Computer integration with an MES system (optional, additional cost);
Data is input into the computer using a scanner. The device comes with a scanner that can scan barcodes on the product under test. Before testing, scan the barcode or QR code on the product. After the test, the scanned barcode can be associated with the test record, allowing subsequent test data traceability.
The device uses PLC input and output to scan and detect wire breaks, continuity, short circuits, and wire sequence misalignment. The PLC automatically determines whether the test is qualified after the test is completed.
Built-in resistance test range: 1-5000Ω, with an accuracy of 1%.
Set the upper and lower limit values to determine whether the resistor is good.
CC and PE resistance detection (button pressed or not pressed)
Thermistor test range: 100-50,000Ω, 2% accuracy. Set upper and lower limits to determine if the on-resistance is good.
Drive voltage: DC12V. Positive and negative voltage outputs are available to activate or disconnect the connector. Switch contact continuity monitoring is available to determine if the device is good or bad.
Line-to-Line Insulation Test:
Single-phase tests: L-N, L-E, and E-N; three-phase tests: L1/L2/L3/E-N, L1/L2/L3/N-E, N/L2/L3/E-L1, L1/N/L3/E-L2, and L1/L2/N/E-L3; DC tests: positive-negative, positive-ground, and negative-ground.
Insulation Impedance Parameters:
Insulation Voltage: DC 100-1000V (variable setting);
Lower Limit: 1MΩ to 1GΩ (variable setting);
Accuracy: ±5%;
Configurable insulation resistance alarm value: When the resistance falls below the set value, the sample is considered defective.
DC tests: positive-negative, positive-ground, and negative-ground.
Withstand voltage test parameters:
Withstand voltage: AC 0-5kV / DC 0-6kV, adjustable;
Leakage current limit: AC 0.1mA-20mA, DC 0.01mA-5mA, adjustable;
Accuracy: ±1.5% + 3 digits;
Display: Digital display indicates current voltage;
Voltage regulation: Automatic programmable;
Alarm detection: When the leakage current value exceeds the set value, the sample is considered defective.
Test Station: One station, testing one product at a time. Both the head and tail gun mounts are installed on the equipment.
Gun Plug: Available with Chinese standard AC/DC gun mounts, European standard AC/DC gun mounts, and American standard AC/DC gun mounts.
Tail Plate: Utilizes a dedicated clamping fixture (clamp + protective plate) tailored to the product being tested.
Socket Height: The basic height of the socket is approximately 750-1000mm, ergonomically designed.
Dimensions: W900mm x D800mm x H1800mm. The base is equipped with locking casters.
Weight: Approximately 300kg.
Computer Software:
The software supports Windows 7 and Windows 10.
All parameter settings can be completed through the software.
Test results for each product are saved in real time to the computer for easy access, review, and export analysis.
The test system has a reserved communication interface for integration with the MES system, allowing test data to be uploaded to the MES database for convenient customer management.
Data Storage: After testing is completed, test data is stored in real time.
Data Export: Test data can be exported in TXT or Excel formats.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Total Annual:
800000-1500000
Employee Number:
30~50
Ecer Certification：
Verified Supplier
Sinuo is an innovation manufacturing company, specializing in the research and development and sales of laboratory construction and testing equipment for electrical appliances (covering the construction of energy efficiency and performance laboratories, as well as supplementary waterproof testing la... Sinuo is an innovation manufacturing company, specializing in the research and development and sales of laboratory construction and testing equipment for electrical appliances (covering the construction of energy efficiency and performance laboratories, as well as supplementary waterproof testing la...
