Linear Ingot Casting Machine

Product Brief Introduction

Linear ingot casting machine is core forming equipment for non ferrous metal smelting and recycling production lines. It is mainly used for continuous casting of molten lead, copper, aluminum and other metal liquid into standard metal ingots. The whole equipment realizes automatic metal liquid pouring, cooling, ingot forming and ingot output. It can connect smoothly with melting furnace, stirring device, conveyor and palletizing machine to build a complete closed smelting and casting production workflow. This casting machine widely serves waste lead acid battery recycling plants, copper electrolysis workshops and aluminum smelting enterprises. It replaces traditional manual casting operation, greatly improves ingot surface quality and production consistency, lowers labor intensity for workshop workers. Different ingot weight and size specifications can be realized according to customer actual production requirements.

Working Principle & Operation Process

High temperature molten metal flows out from melting furnace and enters the feeding system of linear ingot casting machine. The molten metal is evenly poured into arranged casting molds through quantitative pouring mechanism. Molds keep moving forward along linear track at stable preset speed. In the forward moving process, cooling system conducts continuous cooling treatment for metal liquid inside molds. Heat exchange makes molten metal solidify gradually inside molds and form complete standard metal ingots.

When molds run to the designated discharging station, mechanical demoulding structure acts. Finished solid metal ingots fall out from molds. Empty molds continue to circulate along linear track and return to pouring position for next casting cycle.

The whole casting process is controlled by integrated electric control cabinet. Operators set running speed, pouring volume and cooling parameters on control panel. Equipment automatically completes pouring, transportation, cooling, solidification and demoulding. Manual work is only required for routine inspection and simple auxiliary operation. Stable linear transmission ensures each ingot gets consistent cooling time and forming effect, effectively avoids uneven ingot thickness and surface defects.

Core Product Features

1. Stable continuous casting performance The machine adopts reliable linear circulating track structure. It supports long time uninterrupted casting production. Output remains steady for mass production. Mold moving speed can be adjusted to match different molten metal supply capacity from melting furnace.
2. Precise quantitative pouring design Quantitative pouring structure controls molten metal feeding volume accurately. Weight deviation of finished ingots stays within reasonable range. It reduces waste caused by uneven pouring and guarantees uniform finished ingot specification.
3. Efficient circulating cooling system Matching circulating cooling unit accelerates solidification speed of molten metal. It shortens production cycle and improves unit time output. Cooling structure is optimized for high temperature dusty smelting workshop environment for long‑term stable running.
4. High degree of automatic operation Coordinate with peripheral equipment to realize automatic casting, demoulding and ingot discharging. Finished ingots can directly transfer to conveyor for subsequent transporting and palletizing. Few on‑site operators are needed, effectively cutting labor cost and lowering safety risks brought by high temperature molten metal.
5. Flexible customizable capacity and specification We adjust mold quantity, single ingot weight, overall equipment length and running speed according to customer target output and ingot size demand. The equipment can adapt to existing workshop space without large‑scale factory reconstruction.
6. Convenient maintenance design Key wearing parts are easy to disassemble and replace. Mold components can be changed quickly to produce different specifications of metal ingots. Reasonable structural layout facilitates daily cleaning and inspection work for operators.

Main Application Scope

Linear ingot casting machine applies to non ferrous metal smelting and recycling industry. It is widely used for lead ingot casting in waste lead acid battery recycling projects. It works for copper ingot casting in copper smelting and electrolysis production lines. It also supports aluminum ingot and other alloy ingot casting work. The equipment fits large scale smelting factories, medium‑size recycling enterprises and small capacity processing workshops. It can form complete production system together with rotary tilting melting furnace, high temperature stirrer, conveyor and automatic palletizing machine.

Our Company Introduction

LuFeng Machinery is a professional manufacturer specialized in non ferrous metal smelting and recycling equipment. Founded in 2010, our factory is located in Xiangtan city, Hunan province of China. We own independent technical research team and standardized production workshop. Our enterprise has passed ISO9001 quality management system certification and ISO14001 environmental management system certification. All main export equipment meets CE standard requirement. We hold multiple authorized patents for metallurgical machinery products.

Our product portfolio covers rotary tilting melting furnace, linear ingot casting machine, primary crusher, cathode stripping machine, high temperature mixer, automatic palletizing machine and full set of supporting auxiliary equipment for metal recycling. We are not only equipment supplier, but also solution provider. We can offer full service including project technical drawing design, equipment manufacturing, factory delivery, on‑site installation guidance, commissioning and after‑sales support.

Our metallurgical equipment has been exported to many overseas countries and regions. We accumulate rich practical experience for overseas smelting and recycling projects. We fully understand diverse production conditions of global customers. Besides standard models, we provide targeted customized service according to customers raw material condition, expected output and site layout.

We keep focusing on equipment stability and practical production benefit. After goods delivery, our technical team provides remote or on‑site installation and commissioning guidance. One‑year warranty is provided for complete machine. We supply spare parts and long‑term technical consultation even after warranty period expires. We devote ourselves to creating stable and considerable production value for every partner from global metallurgical industry.

Benefits For Customers

Investing in this linear ingot casting machine helps you get stable high quality metal ingots. Automatic operation reduces manual input and avoids injury risk under high temperature working condition. Adjustable production parameters satisfy multi‑specification ingot production demands. Good compatibility allows connecting with your existing smelting equipment. Complete pre‑sales and after‑sales support removes your worries in project running.