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The lead cathode plate continuous casting machine is a professional, highly automated metal forming equipment specifically developed for the mass and standardized production of thin lead cathode sheets for electrolytic lead refining. Featuring stable operation, high molding accuracy and continuous cyclic production capacity, it effectively replaces traditional manual and intermittent casting processes. As the core supporting equipment for modern lead electrolysis production lines, it is widely adaptable to finished lead smelting, waste lead battery resource recycling and secondary lead regeneration projects, delivering consistent product quality and greatly improving overall production efficiency for lead metallurgy enterprises.
Advanced Continuous Casting Technology
Unlike traditional intermittent disc casting equipment for anode plates, this machine adopts advanced roller continuous casting technology with optimized structural design and mature molding principles. This innovative approach enables uninterrupted lead liquid feeding, steady high-speed molding and continuous sheet output without frequent start-stop operations. It effectively avoids inconsistent thickness, surface defects and low yield caused by traditional intermittent casting. Meanwhile, it maintains uniform and stable plate forming quality, greatly reduces manual intervention, and significantly improves the overall automation level, production stability and comprehensive operating efficiency of lead electrolysis workshops.
Complete Equipment System
This comprehensive equipment consists of a complete structural system including:
Lead holding furnace with constant temperature and heat preservation functions
Constant-pressure lead liquid feeding unit
High-precision casting roller assembly
Closed circulating water cooling system
Automatic edge trimming mechanism
Stable plate conveying unit
Hydraulic power driving system
Intelligent electric control cabinet
Every functional module is closely matched and independently adjustable, ensuring stable, safe, and continuous long-term operation under high-temperature industrial working conditions.
Key Process Components
Lead Holding Furnace
Designed with reliable constant temperature and heat preservation functions, the equipment stably maintains molten lead in a uniform and smooth liquid state throughout the production process. It effectively avoids local solidification, temperature deviation and impurity precipitation caused by thermal fluctuations, providing consistent, high-purity and qualified lead liquid for subsequent continuous casting and forming procedures.
Casting Roller Assembly
The core component utilizes high-strength wear-resistant and high-temperature resistant alloy materials. Adopting rigorous precision machining and professional anti-corrosion surface treatment, the casting roller surface retains excellent flatness, smoothness and durable wear resistance. It effectively avoids plate deformation, surface scratches and uneven thickness, ensuring stable and consistent product quality during long-term continuous casting operation.
Cooling & Forming Process
When high-temperature molten lead flows into the casting roller gap, the closed circulating water cooling system quickly dissipates internal heat via circulating water channels. This rapid cooling process optimizes the internal metallographic structure of lead plates, enhances metal compactness, and thoroughly eliminates internal pores and trachoma defects, delivering high-quality, dense and flawless finished lead products.
Automated Finishing & Control
After preliminary forming, continuous lead sheets are automatically and stably conveyed to the precision edge trimming station through the matched conveying mechanism. The high-precision automatic trimming mechanism accurately cuts and removes irregular burrs, uneven margins and excess edge materials on both sides of the lead sheets, effectively calibrating the overall dimensional tolerance, surface flatness and edge straightness. This strict trimming treatment ensures that all finished lead sheets fully meet the unified dimensional specifications and high-precision requirements of subsequent electrolytic production procedures. The entire edge trimming process runs continuously and automatically with stable operation, requiring no manual intervention, which greatly improves processing consistency and production efficiency while reducing manual errors.
The equipment is equipped with mature and reliable hydraulic drive system and intelligent electric control system. The optimized hydraulic system outputs stable and balanced pressure, providing powerful and steady power support for roller rotation, sheet feeding and continuous conveying, avoiding sheet deformation and jamming caused by unstable pressure. The integrated central electric control cabinet integrates one-stop functions including parameter setting, real-time operation monitoring, automatic fault diagnosis and alarm, and full-cycle automatic program control, realizing intelligent, standardized and unattended operation of the whole trimming process.
Production Advantages
Flexible customization of cathode plate thickness, width, and hourly output
Perfect compatibility with various electrolytic cells and production scales
High production efficiency with stable product quality
Low failure rate with simple daily maintenance
Reduced labor costs through full automation
Optimized for modern, standardized, and intelligent lead electrolysis production lines
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2010
Employee Number:
50~100
Ecer Certification：
Verified Supplier
Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong.
Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead... Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong.
Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead...
