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Lead Smelting Blast Furnace for Spent Lead Battery Recycling
Our lead smelting blast furnace is purpose-built for pyrometallurgical treatment of spent lead acid batteries and various lead-bearing waste materials. Acting as the core thermal processing unit for waste lead recycling lines, it carries out high-temperature reduction, smelting and phase separation to produce qualified crude lead from battery scraps. Manufactured under ISO9001 quality management system and backed by multiple metallurgical equipment patents, this furnace delivers steady throughput, reliable emission performance and flexible operation for medium-to-large secondary lead recycling projects across global markets.
Heavy-Duty Furnace Structure for Long-Term Continuous Production
The furnace body adopts heavy-duty high-strength steel frame together with professional heat-resistant refractory lining. Thickened outer shell effectively resists thermal stress and mechanical impact during long-hour high-temperature operation to prevent shell deformation. Multi-layer customized inner refractory lining withstands continuous scouring from molten lead and high-temperature flue gas, slowing down material erosion and lowering frequency of lining replacement.
The optimized inner chamber geometry improves heat exchange between coke, flux and battery feedstock. Mixed materials including crushed battery fragments, desulfurized lead paste and coke can get fully heated inside the chamber. Complete melting and metal-slag separation are realized so that output crude lead maintains stable metal grade. Robust structural design cuts unexpected shutdown risks and extends the whole service life of main furnace components.
Optimized Air Supply and Flue Gas System for Stable Smelting & Environmental Compliance
Equipped with well-matched air blowing assembly, the furnace provides evenly distributed and adjustable air volume for internal combustion. Plant operators can modify air flow parameters according to raw material properties and daily production targets to keep stable temperature field inside furnace chamber. Scientifically arranged flue gas passages enable smooth discharge of high-temperature exhaust gas toward downstream dust collection and desulfurization units.
It mitigates dust deposition inside pipelines and reduces routine pipeline cleaning workload. When combined with supporting environmental protection machinery, the whole smelting process can control sulfur-containing flue gas within local regulatory limits. This design helps recycling factories satisfy strict environmental supervision requirements and lowers potential compliance risks for waste lead smelting projects.
Multiple temperature and pressure monitoring points are reserved on furnace body. Real-time furnace condition data can be transmitted to control terminals. Workers can observe internal operating status without frequent close-range inspection, improving on-site workshop safety. The re-optimized molten lead tapping port and slag discharging structure simplify regular lead outflow and slag removal work.
It largely avoids unplanned shutdown caused by tapping hole blockage. Major wearing components adopt modular independent structure. Damaged parts can be disassembled and replaced separately instead of tearing down the whole furnace set. Equipment maintenance cycle is greatly shortened and production availability gets improved. Reserved inspection openings also support routine internal check to keep consistent smelting performance.
High Compatibility to Match Diverse Recycling Project Layouts
This blast furnace supports two operation modes: standalone smelting unit or integrated host for full recycling lines. It can seamlessly connect with upstream battery crushing equipment, lead paste desulfurization reactor and feeding devices, as well as downstream lead refining kettles and anode casting machines. The equipment fits both newly-built fully automatic waste lead battery recycling plants and renovation upgrade of existing smelting workshops.
Customization options cover processing capacity, furnace dimension and auxiliary accessory configuration. Manufacturers can select proper specifications based on local feedstock condition and planned output volume. It brings high flexibility for project planning for different regional recycling enterprises.
Prominent Economic Benefits for Secondary Lead Plants
Compared with conventional backward smelting facilities, this blast furnace raises overall lead metal recovery rate and reduces total smelting slag output. Optimized combustion efficiency cuts unit fuel consumption per ton of lead product. Thanks to durable structure and modular maintenance, daily spare part cost and labor input for equipment servicing are effectively controlled.
Stable crude lead quality also lessens processing burden for subsequent refining procedures. For spent lead acid battery recycling factories, this furnace balances production capacity, operating expenditure and environmental performance, creating solid economic returns for long-term plant running.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2010
Employee Number:
50~100
Ecer Certification：
Verified Supplier
Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong.
Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead... Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong.
Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead...
