Xiangtan Lufeng Machinery Co., Ltd.

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Gas Burner System Lead Smelting Rotary Furnace 1t To 100t

China Gas Burner System Lead Smelting Rotary Furnace 1t To 100t

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Gas Burner System Lead Smelting Rotary Furnace 1t To 100t

MOQ： 1
Price： USD 32000‑42000 / set
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Packaging Details	Wooden case
Type	Rotary Furnace
Controlsystem	PLC Automated Control
Application	Smelting and refining lead from scrap and concentrates
Emissioncontrol	Dust Collector and Scrubber System
Materialprocessed	Lead and Lead Alloys
Payment Terms	T/T
Heatingmethod	Electric or Gas-fired
Capacity	Varies (typically 1-10 tons per batch)
Operatingtemperature	1100-1300°C
Fueltype	Natural Gas, LPG, or Electricity
Productname	Lead Smelting Rotary Furnace
Coolingsystem	Water-cooled or Air-cooled
Constructionmaterial	High-grade Steel with Refractory Lining
Certification	ISO9001
Place of Origin	China
Brand Name	LuFeng

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Product Details
Company Details

Product Specification


Packaging Details	Wooden case	Type	Rotary Furnace
Controlsystem	PLC Automated Control	Application	Smelting and refining lead from scrap and concentrates
Emissioncontrol	Dust Collector and Scrubber System	Materialprocessed	Lead and Lead Alloys
Payment Terms	T/T	Heatingmethod	Electric or Gas-fired
Capacity	Varies (typically 1-10 tons per batch)	Operatingtemperature	1100-1300°C
Fueltype	Natural Gas, LPG, or Electricity	Productname	Lead Smelting Rotary Furnace
Coolingsystem	Water-cooled or Air-cooled	Constructionmaterial	High-grade Steel with Refractory Lining
Certification	ISO9001	Place of Origin	China
Brand Name	LuFeng
High Light	Lead Smelting Rotary Furnace 1t ，Rotary Melting Furnace 100t ，Gas Burner System Rotary Melting Furnace

1. Product Overview & Industrial Application

The 1t to 100t gas burner system rotary furnace is a heavy‑duty industrial thermal processing equipment specially engineered for large‑scale metal smelting, mineral calcination, waste material regeneration and industrial heating production. Adopting advanced gas combustion rotary structure design, this industrial furnace takes gas fuel as the core heat source and is equipped with a high‑precision intelligent burner system, realizing continuous rotary heating, uniform high‑temperature melting and standardized material processing. Covering ultra‑wide capacity specifications from small 1‑ton batch processing to large 100‑ton industrial continuous production, it fully meets the diversified production demands of small and medium‑sized processing workshops and large‑scale industrial smelting plants.

This gas‑fired rotary furnace is widely applicable to non‑ferrous metal melting, scrap metal recycling, aluminum copper lead zinc smelting, mineral drying and calcination, industrial waste harmless treatment and other industrial scenarios. Different from traditional fixed furnaces with uneven heating and low efficiency, the rotary body design drives materials to flip and circulate continuously, cooperating with high‑efficiency gas burner combustion to achieve full contact between heat source and materials. It thoroughly addresses the industrial drawbacks of local overheating, incomplete melting, low thermal efficiency and serious fuel waste found in conventional furnace equipment, greatly improving industrial thermal processing efficiency and production consistency.

The matched professional gas burner system is the core technological advantage of this equipment. It supports clean combustion of multiple gas fuels including natural gas, liquefied petroleum gas and industrial tail gas, realizing low‑pollution and high‑efficiency heating. The intelligent combustion control mode precisely adjusts flame power, combustion proportion and heating temperature according to material characteristics and production capacity, ensuring stable and reliable furnace temperature. As the core heating and melting equipment of modern industrial production lines, it provides stable and efficient thermal processing guarantee for standardized large‑scale industrial production.

2. Construction & Durability Performance

The whole furnace body adopts heavy-duty industrial steel plate integral welding and forming, with overall structural reinforcement and secondary stress relief treatment. The optimized rotary cylinder structure has high mechanical rigidity and strong pressure-bearing capacity, which can adapt to long-term high-temperature rotary operation and heavy-load material impact without structural deformation, cylinder cracking or operational jitter. The thickened steel plate structure effectively resists thermal expansion and contraction caused by frequent high-temperature operation, ensuring long-term structural stability of the equipment.

The inner wall of the furnace is laid with multi-layer high-temperature resistant, wear-resistant and corrosion-resistant refractory lining materials, which can withstand ultra-high temperature scouring and long-term material friction. The professional refractory structure avoids lining peeling, melting damage and corrosion failure, effectively protecting the furnace body base material and greatly extending the overall service life of the equipment. The external heat-insulation protective layer locks internal heat energy, reduces external surface temperature, avoids heat loss, and improves overall thermal utilization efficiency.

The gas burner system adopts industrial high-strength alloy combustion components, with high-temperature resistance, oxidation resistance and blockage resistance. The optimized burner structure ensures full gas combustion without incomplete combustion or carbon deposition. The rotary support mechanism adopts heavy-duty bearing and wear-resistant roller design, with stable rotation, low noise and low wear loss. The whole equipment adopts modular component layout, realizing independent disassembly and replacement of burner, lining, support parts and control components, reducing daily maintenance difficulty and long-term operating costs.

3. Safety & Operational Features

This gas rotary furnace is equipped with a complete set of industrial-grade safety protection systems to ensure safe and stable operation in high-temperature and high-load industrial environments. The gas burner system has built-in flame monitoring, automatic ignition, anti-flashback and overpressure protection functions. Once abnormal flameout, gas leakage or combustion instability occurs, the system will automatically cut off gas supply and trigger alarm prompt, effectively avoiding safety risks such as deflagration and gas leakage.

The furnace body is equipped with reserved pressure relief ports and high-temperature safety protection devices, which can automatically balance internal furnace pressure during high-temperature heating to prevent excessive internal pressure and ensure operational safety. The rotary mechanism is equipped with overload protection and emergency stop devices, which can quickly stop operation in case of material jamming and equipment overload to avoid equipment damage and safety accidents. The whole operation process supports linkage safety protection, realizing full-process safety monitoring and risk early warning.

The equipment is equipped with an intelligent human-machine operation panel, realizing visualized and simplified operation. Operators can accurately adjust furnace temperature, rotary speed, burner power and production cycle according to production process requirements. The reserved PLC system docking interface supports intelligent linkage with upstream and downstream production equipment, realizing automatic production scheduling and safety interlock protection. The fully enclosed furnace body structure effectively isolates high-temperature heat and harmful flue gas, optimizing workshop operating environment and meeting industrial safety production standards.

4. Performance & Line Integration Advantages

The gas burner system rotary furnace has excellent uniform heating and high-efficiency melting performance. The continuous rotary flipping of the furnace body makes materials fully contact with high-temperature flame and hot air flow, realizing uniform heating without dead corners, completely avoiding local under-melting or overheating of materials. The high-precision gas combustion control system ensures stable furnace temperature fluctuation within a small range, making material melting, purification and calcination reactions more sufficient and uniform, significantly improving product yield and production quality consistency.

Compared with traditional coal-fired and oil-fired furnaces, this gas-fired rotary furnace has outstanding energy-saving and environmental protection advantages. The clean gas combustion method realizes full fuel combustion, greatly improving thermal efficiency and reducing fuel consumption. It effectively reduces smoke, dust and harmful gas emissions, meeting modern industrial environmental protection and low-carbon production standards. The equipment runs stably with low failure frequency and strong continuous working capacity, adapting to 24-hour uninterrupted industrial production rhythm.

With ultra-wide capacity coverage from 1 ton to 100 tons, the equipment can perfectly match small-batch trial production, medium-sized workshop batch production and large-scale industrial mass production. It can seamlessly dock with upstream feeding equipment and downstream casting, rolling, sorting and waste treatment equipment, serving as the core thermal processing unit of complete industrial production lines. It is suitable for new production line construction and old production line renovation and upgrading, effectively improving overall production efficiency and economic benefits of enterprises.

5. Customization Options

This series of gas burner system rotary furnaces supports full-range personalized industrial customization to meet diversified production needs of different industries and working conditions. Customers can freely customize core parameters including furnace body capacity (1t–100t), rotary speed range, maximum heating temperature, burner power and fuel type according to production capacity and process standards. The furnace body size, lining material thickness, heat-insulation structure and discharge mode can be adjusted in a targeted manner according to workshop space and production layout.

We provide diversified functional configuration customization, including intelligent automatic temperature control system, flue gas recovery and treatment device, hydraulic feeding and discharging mechanism, dust removal and noise reduction system and remote monitoring module. Whether it is standard conventional configuration or non-standard customized solutions for special working conditions, our engineering team can provide optimized design schemes. All customized equipment strictly complies with industrial safety and environmental protection standards, ensuring stable performance, safe operation and efficient production. Customers can contact our sales team to obtain detailed technical drawings, parameter schemes and formal project quotations.

Company Details

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Business Type:

Manufacturer 
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Year Established:

2010 
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Employee Number:

50~100 
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Ecer Certification：

Verified Supplier 

Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong. Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead... Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong. Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead...

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Xiangtan Lufeng Machinery Co., Ltd.
Xiangtan Lufeng Machinery Co., Ltd. No.61, Hehua Middle Road, Xiangtan County, Hunan Province, China
https://www.smelting-furnaces.com/

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