Robust Lead Ingot Melting furnace Medium Frequency Induction Furnace

Designed specifically for lead smelting factories and waste lead-acid battery recycling projects, our Lead Melting Medium Frequency Induction Furnace utilizes proven IGBT medium-frequency induction heating technology. This system delivers efficient, uniform heating for processing lead ingots, waste lead scraps, lead paste, and various lead-containing residues, producing consistent high-quality molten lead for downstream casting, electrolysis, and refining operations.

Two primary structural configurations are available: bottom-pouring version for continuous manufacturing operations and hydraulic tilting-pouring version for batch-mode smelting. The complete equipment package includes the induction furnace body, IGBT medium-frequency power supply, high-performance water-cooled cables, and closed-loop water cooling system.

We provide comprehensive customization options for melting capacity, power rating, pouring configuration, and auxiliary components to match customers' production requirements, raw material characteristics, and workshop spatial constraints. All manufacturing processes strictly adhere to ISO9001 quality management standards, supported by eight independent technical patents specifically for lead smelting and recycling applications.

• Efficient Induction Heating with Low Metal Loss: Medium-frequency electromagnetic induction enables internal heating of lead raw materials. Rapid heating and uniform crucible temperature distribution effectively minimize lead oxidation and material burnout. Compared to conventional fuel-burning furnaces, this system achieves higher thermal efficiency and reduces operational costs while maintaining stable molten-lead temperature for consistent product quality in subsequent processing.
• Versatile Pouring Modes for Diverse Production Requirements: Two pouring configurations are available. The bottom-pouring setup releases molten lead through bottom outlets without tilting the furnace body, supporting stable continuous casting workflows. The hydraulic tilting unit pours molten lead by inclining the entire furnace, ideal for batch smelting operations. Customers can select or customize pouring schemes based on their specific plant layouts and production needs.
• Reliable IGBT Medium-Frequency Power Control System: Specially-matched medium-frequency induction power supply allows stepless regulation of power and output frequency. Operators input melting parameters via intuitive control panels. Multiple protective mechanisms including over-current, over-voltage, and water-flow monitoring significantly reduce equipment failure risks. Control cabinets can be installed remotely from high-heat smelting zones for enhanced operational safety.
• Integrated Closed-Loop Water Cooling for Extended Operation: The supporting closed-loop cooling system provides stable heat dissipation for induction coils, water-cooled cables, and power modules. This design prevents scale sediment buildup inside water pipelines and supports long-hour continuous operation in demanding smelting environments. Pressure and temperature monitoring components ensure safe and reliable cooling system performance.
• Robust Construction with Simplified Maintenance: Furnace shell is constructed from high-strength structural materials with sufficient protective shielding for internal induction coils. Crucible and other key consumable components can be replaced conveniently. Modular design minimizes routine maintenance periods and reduces factory production downtime.

• ISO9001-Certified Production System: Our complete production chain maintains ISO9001 quality certification. Strict quality controls are implemented from raw material procurement through finished product delivery. Every equipment set undergoes comprehensive factory testing before shipment.
• 8 Independent Technical Patents: We hold eight metallurgical equipment patents covering furnace body construction, induction heating optimization, and waste-lead smelting technologies. Our technical expertise addresses numerous practical challenges in lead smelting and recycling production lines.
• Comprehensive Custom Manufacturing Support: We customize furnace capacity, power configuration, pouring mode, and auxiliary equipment assemblies according to customer production volume, raw material characteristics, and site dimensions. Our one-stop solutions include process consultation, equipment manufacturing, layout planning, and after-sale technical support.
• Broad Application Scenarios: This furnace serves primary lead smelting mills, waste lead-acid battery recycling plants, and non-ferrous metal recovery facilities. It integrates seamlessly with downstream casting machines, electrolysis units, and dross-removal equipment to form complete lead processing production lines.